JCB Midi CX Backhoe Loader Operator Manual 9811-5300

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jcb midi cx backhoe loader operator manual 9811 5300 2

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JCB Midi CX Backhoe Loader Operator Manual 9811-5300

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5300
Number of Pages: 430
Size: 23.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Midi CX Backhoe Loader

1. Safety Notices
2. Important Information ………………………………………………………………………. xv
3. The Operator Manual ………………………………………………………………….. xv
4. Safety Warnings ………………………………………………………………………….xvi
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………3
10. Cab-Canopy …………………………………………………………………………………4
11. Cross References ………………………………………………………………………….4
12. Machine Description …………………………………………………………………………..5
13. The JCB Backhoe Loader ………………………………………………………………5
14. Intended Use ………………………………………………………………………………..5
15. Component List …………………………………………………………………………….6
16. Safety Check List ……………………………………………………………………………….8
17. Safety – Yours and Others ………………………………………………………………8
18. General Safety ……………………………………………………………………………..9
19. Operating Safety …………………………………………………………………………12
20. Maintenance Safety ……………………………………………………………………..20
21. Safety Labels …………………………………………………………………………………..32
22. Introduction …………………………………………………………………………………32
23. Safety Label Identification …………………………………………………………….33
24. Identifying Your Machine …………………………………………………………………..38
25. Machine Identification Plate ………………………………………………………….38
26. Component Identification Plates …………………………………………………….40
27. Transmission Identification Numbers ……………………………………………..42
28. ROPS-FOPS Certification plate ……………………………………………………..43
29. FOPS Data Plate …………………………………………………………………………43
30. Machine Security ……………………………………………………………………………..45
31. Introduction …………………………………………………………………………………45
32. JCB Plantguard …………………………………………………………………………..45
33. Construction Equipment Security And Registration Scheme (CESAR) .45
34. Operation
35. Introduction ……………………………………………………………………………………..47
36. Before Entering the Cab ……………………………………………………………………48
37. Entering and Leaving the Cab ……………………………………………………………51
38. Doors and Windows …………………………………………………………………………52
39. Opening and Closing the Doors …………………………………………………….52
40. Opening and Closing the Rear Window ………………………………………….53
41. Seat Controls …………………………………………………………………………………..56
42. Introduction …………………………………………………………………………………56
43. Standard Seat ……………………………………………………………………………..56
44. Seat Belt …………………………………………………………………………………………59
45. Static Seat Belt ……………………………………………………………………………59
46. Visibility Aids ……………………………………………………………………………………62
47. Mirrors ……………………………………………………………………………………….62
48. Cab Layout ……………………………………………………………………………………..64
49. Drive Controls, Switches and Instruments ……………………………………………66
50. Drive Controls ……………………………………………………………………………..66
51. Switches …………………………………………………………………………………….70
52. Instruments …………………………………………………………………………………76
53. Air Conditioning and Heater Controls ……………………………………………..80
54. Operating Levers ……………………………………………………………………………..82
55. Introduction …………………………………………………………………………………82
56. Control Layouts …………………………………………………………………………..84
57. Loader Controls …………………………………………………………………………..85
58. Backhoe Controls ………………………………………………………………………..89
59. Stabiliser Controls …………………………………………………………………….. 113
60. Auxiliary Controls ……………………………………………………………………… 117
61. Safety Equipment …………………………………………………………………………..120
62. Boom and Slew Locks ………………………………………………………………..120
63. Beacon …………………………………………………………………………………….124
64. Fire Extinguisher (if fitted) …………………………………………………………..125
65. Before Starting the Engine ……………………………………………………………….127
66. Starting The Engine ………………………………………………………………………..130
67. Preparing The Machine For Travel ……………………………………………………133
68. Road Travel Position ………………………………………………………………….134
69. Site Travel Position …………………………………………………………………….137
70. Getting The Machine Moving ……………………………………………………………139
71. Operating Practices ……………………………………………………………………139
72. Stopping and Parking the Machine ……………………………………………………143
73. Working With The Machine ……………………………………………………………..146
74. Operating Practices and Site Safety …………………………………………….146
75. Clothing and Safety Equipment ……………………………………………………147
76. Danger Zone …………………………………………………………………………….147
77. Log Moving-Handling ………………………………………………………………….148
78. Safety Practices ………………………………………………………………………..148
79. Working With The Loader ……………………………………………………………150
80. Working With The Backhoe …………………………………………………………158
81. Backhoe Assembly …………………………………………………………………….163
82. Getting the Machine Unstuck ………………………………………………………170
83. Three Point Hitch ……………………………………………………………………………171
84. Introduction ……………………………………………………………………………….171
85. Attaching Equipment ………………………………………………………………….173
86. Detaching Equipment …………………………………………………………………181
87. Power Take-Off (PTO) …………………………………………………………………….183
88. Introduction ……………………………………………………………………………….183
89. Checking the Equipment Drive Shaft Length …………………………………185
90. Attaching and Detaching …………………………………………………………….186
91. Operation ………………………………………………………………………………….188
92. Operating Environment ……………………………………………………………………190
93. Operating in Low Temperatures …………………………………………………..190
94. Operating in High Temperatures ………………………………………………….190
95. Operating in Dusty or Sandy Areas ………………………………………………191
96. Operating in Coastal Regions ……………………………………………………..191
97. Operating on Wet or Soft Ground …………………………………………………191
98. Refuelling the Machine ……………………………………………………………………192
99. Low Fuel Levels ………………………………………………………………………..192
100. Filling the Tank ………………………………………………………………………….193
101. Moving A Disabled Machine …………………………………………………………….196
102. Towing and Retrieval ………………………………………………………………….196
103. Transporting The Machine ……………………………………………………………….200
104. Lifting A Machine ……………………………………………………………………………204
105. Storage of the Machine …………………………………………………………………..208
106. Introduction ……………………………………………………………………………….208
107. Storage Area …………………………………………………………………………….208
108. Prepare the Machine for Storage …………………………………………………208
109. Put the Machine into Storage ………………………………………………………209
110. During Storage ………………………………………………………………………….209
111. Take the Machine Out of Storage …………………………………………………210
112. Routine Maintenance
113. Service Requirements ……………………………………………………………………. 211
114. Introduction ………………………………………………………………………………. 211
115. Owner-Operator Support …………………………………………………………….212
116. Service-Maintenance Agreements ……………………………………………….213
117. Initial Service and Inspection (100 Hours) ……………………………………..213
118. Fit for Purpose Tests for Lifting Equipment …………………………………….213
119. Obtaining Replacement Parts ………………………………………………………213
120. Health and Safety …………………………………………………………………………..215
121. Lubricants …………………………………………………………………………………215
122. Battery ……………………………………………………………………………………..219
123. Service Schedules ………………………………………………………………………….223
124. Introduction ……………………………………………………………………………….223
125. How to Use the Service Schedules ………………………………………………223
126. Calendar Equivalents …………………………………………………………………224
127. Pre-start Cold Checks, Service Points and Fluid Levels ………………….225
128. Functional Test and Final Inspection …………………………………………….232
129. Fluids, Lubricants and Capacities ……………………………………………………..235
130. Coolant Mixtures ……………………………………………………………………….238
131. ……………………………………………………………………………………………….239
132. Tools …………………………………………………………………………………………….245
133. Toolbox (If fitted) ………………………………………………………………………..245
134. Carrying Tools onto the Machine ………………………………………………….245
135. Prepare the Machine for Maintenance ………………………………………………246
136. Introduction ……………………………………………………………………………….246
137. How to Make the Machine Safe (Loader Arm Lowered) ………………….247
138. How to Make the Machine Safe (Loader Arm Lifted) ………………………248
139. Cleaning the Machine ……………………………………………………………………..251
140. Introduction ……………………………………………………………………………….251
141. Preparing the Machine for Cleaning ……………………………………………..252
142. Cleaning the Machine …………………………………………………………………253
143. Checking for Damage ……………………………………………………………………..256
144. Check the Machine Body and Structure ………………………………………..256
145. Check the Tyres ………………………………………………………………………..256
146. Check the Seat and Seat Belt ……………………………………………………..257
147. Check the Hydraulic Hoses and Fittings ……………………………………….258
148. Checking The ROPS-FOPS Structure …………………………………………..259
149. Greasing ……………………………………………………………………………………….261
150. Introduction ……………………………………………………………………………….261
151. Preparing the Machine for Greasing …………………………………………….262
152. Loader Arms ……………………………………………………………………………..263
153. Backhoe …………………………………………………………………………………..264
154. Front Axle …………………………………………………………………………………265
155. 6 – in – 1 Clamshovel ………………………………………………………………….265
156. Stabilisers …………………………………………………………………………………266
157. Kingpost …………………………………………………………………………………..267
158. Access Panels ……………………………………………………………………………….268
159. Engine Cover …………………………………………………………………………….268
160. Heater and Air Conditioning …………………………………………………………….270
161. Changing the Cab Heater Fresh Air Filter ……………………………………..270
162. Brakes ………………………………………………………………………………………….272
163. Park Brake ………………………………………………………………………………..272
164. Foot Brake ………………………………………………………………………………..276
165. Electrical System ……………………………………………………………………………278
166. Battery ……………………………………………………………………………………..278
167. Jump Starting The Engine …………………………………………………………..282
168. Fuses ……………………………………………………………………………………….285
169. Link Box Fuses ………………………………………………………………………….288
170. Relays ……………………………………………………………………………………..289
171. Engine ………………………………………………………………………………………….291
172. Oil and Filter ……………………………………………………………………………..291
173. Cooling System …………………………………………………………………………296
174. Alternator Drive Belt …………………………………………………………………..299
175. Air Filter ……………………………………………………………………………………301
176. Fuel System …………………………………………………………………………………..304
177. Introduction ……………………………………………………………………………….304
178. Draining the Fuel Filter ……………………………………………………………….305
179. Changing the Engine Fuel Filter Element ………………………………………306
180. Priming the System ……………………………………………………………………308
181. Hydraulic System ……………………………………………………………………………309
182. Introduction ……………………………………………………………………………….309
183. Releasing the Hydraulic Pressure ………………………………………………..310
184. Hydraulic Tank Filler Cap …………………………………………………………… 311
185. Hydraulic Tank Filler Cap (Locking option) …………………………………….312
186. Oil and Filters ……………………………………………………………………………313
187. Transmission …………………………………………………………………………………319
188. Transmission Charge Pump Filter ………………………………………………..319
189. Axles ………………………………………………………………………………………..321
190. Tyres and Wheels …………………………………………………………………………..328
191. Tyre Inflation ……………………………………………………………………………..328
192. Wheel Nuts ……………………………………………………………………………….330
193. Windscreen Washer ……………………………………………………………………….332
194. Checking the Level …………………………………………………………………….332
195. Fire Extinguisher (if fitted) ………………………………………………………………..333
196. Checking the Fire Extinguisher ……………………………………………………333
197. Optional Attachments
198. Introduction ……………………………………………………………………………………335
199. Attachments For Your Machine ………………………………………………………..338
200. Connecting-Disconnecting Hydraulic Hoses ……………………………………….339
201. Introduction ……………………………………………………………………………….339
202. Connecting the Hydraulic Hoses ………………………………………………….340
203. Disconnecting the Hydraulic Hoses ………………………………………………342
204. Quick Release Couplings ……………………………………………………………344
205. Loader Attachments ……………………………………………………………………….348
206. Installing Quickhitch Attachments …………………………………………………348
207. Removing Quickhitch Attachments ……………………………………………….350
208. Directly Mounted Backhoe Attachments …………………………………………….352
209. Installing Directly Mounted Backhoe Attachments ………………………….352
210. Backhoe Attachments ………………………………………………………………..355
211. Backhoe Quickhitch (Mechanical Type) …………………………………………….356
212. Introduction ……………………………………………………………………………….356
213. Installing The Quickhitch …………………………………………………………….358
214. Removing The Quickhitch …………………………………………………………..359
215. Recommended Quickhitch Orientation Diagrams …………………………..360
216. Installing Backhoe Quickhitch Attachments ……………………………………362
217. Removing Backhoe Quickhitch Attachments ………………………………….365
218. Side Tip Shovel ……………………………………………………………………………..369
219. Safety Decals ……………………………………………………………………………369
220. Safety and Control ……………………………………………………………………..371
221. Side Tip Operation ……………………………………………………………………..372
222. Daily Maintenance ……………………………………………………………………..374
223. Work Platforms ………………………………………………………………………………376
224. Specifications
225. Lifting (Object Handling) And Safe Working Loads ……………………………..377
226. Introduction ……………………………………………………………………………….377
227. Safe Working Loads …………………………………………………………………..378
228. Backhoe Bucket Weights And Dimensions ………………………………………..379
229. General Purpose Buckets (Standard Profile) …………………………………379
230. Grading Buckets ………………………………………………………………………..380
231. Static Dimensions …………………………………………………………………………..381
232. Midi Machines …………………………………………………………………………..381
233. Hydraulic Hose Burst Pressures ……………………………………………………….386
234. Introduction ……………………………………………………………………………….386
235. Old Type Hose …………………………………………………………………………..387
236. New Type Hose …………………………………………………………………………389
237. Noise Data …………………………………………………………………………………….392
238. Introduction ……………………………………………………………………………….392
239. All Machines ……………………………………………………………………………..393
240. Vibration Data ………………………………………………………………………………..394
241. Introduction ……………………………………………………………………………….394
242. Midi CX …………………………………………………………………………………….396
243. Tyre Sizes And Pressures ……………………………………………………………….398
244. Front ………………………………………………………………………………………..398
245. Rear …………………………………………………………………………………………398
246. Travel Speed …………………………………………………………………………………399
247. Warranty Information
248. Machine Service Record Sheet ………………………………………………………..401
249. Registration Information ………………………………………………………………….405
250. European Community Standards
251. EC Declaration of Conformity …………………………………………………………..407
252. Introduction ……………………………………………………………………………….407
253. Explanation of the EC Declaration of Conformity ……………………………410

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