JCB Mini CX Machine Operator Manual - Image 2

JCB Mini CX Machine Operator Manual - Image 3

JCB Mini CX Machine Operator Manual - Image 4

JCB Mini CX Machine Operator Manual - Image 5

JCB Mini CX Machine Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 138
Size: 9.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Mini CX Machine

1. INTRODUCTION Page
2. About this Handbook
3. Machine Models ………………………………………………….. 1
4. Using this Handbook ……………………………………………. 1
5. Units of Measurement ………………………………………….. 1
6. Page Numbering …………………………………………………. 1
7. Using the Machine ………………………………………………. 1
8. Location of Handbook ………………………………………….. 2
9. Left Side, Right Side ……………………………………………. 2
10. The JCB MINI
11. Machine Description ……………………………………………. 3
12. Safety Check List
13. General Safety ………………………………………………….. 4-5
14. Operating Safety ……………………………………………… 6-8
15. Maintenance Safety …………………………………………. 9-12
16. Safety Decals ………………………………………………… 13-14
17. Identifying Your Machine
18. Machine Identification Plate ………………………………… 15
19. Typical Vehicle Identification Number (VIN) ……………… 15
20. Unit Identification ……………………………………………….. 16
21. OPERATION Page
22. Introduction …………………………………………………….. 21
23. Before Using the Machine ……………………………….. 22-23
24. Entering-Leaving the Machine ……………………………. 24
25. Leaving the Machine in an Emergency …………………. 24
26. Seat Belt
27. Fastening the Seat Belt ………………………………………… 25
28. Releasing the Seat Belt ………………………………………… 26
29. Checking the Seat Belt is Operating Correctly ………… 26
30. Control Layout ………………………………………………. 27-28
31. Switches and Instruments
32. Switches ……………………………………………………………. 29
33. Instruments ………………………………………………………… 30
34. Warnings (Audible-Visual) ……………………………………. 31
35. Warnings (Visual only) …………………………………………. 31
36. Seat Controls ………………………………………………….. 32
37. Loader Controls
38. Loader Arm-Shovel Control Lever ………………………….. 33
39. Stabiliser Control ………………………………………….. 35-36
40. INTRODUCTION Page
41. About this Handbook
42. Machine Models ………………………………………………….. 1
43. Using this Handbook ……………………………………………. 1
44. Units of Measurement ………………………………………….. 1
45. Page Numbering …………………………………………………. 1
46. Using the Machine ………………………………………………. 1
47. Location of Handbook ………………………………………….. 2
48. Left Side, Right Side ……………………………………………. 2
49. The JCB MINI
50. Machine Description ……………………………………………. 3
51. Safety Check List
52. General Safety ………………………………………………….. 4-5
53. Operating Safety ……………………………………………… 6-8
54. Maintenance Safety …………………………………………. 9-12
55. Safety Decals ………………………………………………… 13-14
56. Identifying Your Machine
57. Machine Identification Plate ………………………………… 15
58. Typical Vehicle Identification Number (VIN) ……………… 15
59. Unit Identification ……………………………………………….. 16
60. OPERATION
61. Introduction …………………………………………………….. 21
62. Before Using the Machine ……………………………….. 22-23
63. Entering-Leaving the Machine ……………………………. 24
64. Leaving the Machine in an Emergency …………………. 24
65. Seat Belt
66. Fastening the Seat Belt ………………………………………… 25
67. Releasing the Seat Belt ………………………………………… 26
68. Checking the Seat Belt is Operating Correctly ………… 26
69. Control Layout ………………………………………………. 27-28
70. Switches and Instruments
71. Switches ……………………………………………………………. 29
72. Instruments ………………………………………………………… 30
73. Warnings (Audible-Visual) ……………………………………. 31
74. Warnings (Visual only) …………………………………………. 31
75. Seat Controls ………………………………………………….. 32
76. Loader Controls
77. Loader Arm-Shovel Control Lever ………………………….. 33
78. Stabiliser Control ………………………………………….. 35-36i
79. OPERATION (cont.)
80. Backhoe Controls
81. Control Pattern …………………………………………………. 36
82. Boom and Slew Movements – JCB (‘+’) Pattern………… 37
83. Dipper and Bucket Movements – JCB (‘+’) Pattern……. 37
84. Dipper and Slew Movements – ISO (‘+’) Pattern.(option). 38
85. Boom and Bucket Movements – ISO (‘+’) Pattern.(option). 38
86. Before Starting the Engine ………………………….. 39-40
87. Starting the Engine …………………………………………. 41
88. Jump-Starting the Engine …………………………… 42-43
89. Preparing the Machine for Travel
90. Travelling on Site ……………………………………………… 44
91. Rotating Beacon ………………………………………………. 45
92. Boom-Slew Lock
93. Engage the Boom-Slew Lock ………………………….. 46-47
94. Release the Boom-Slew Lock …………………………. 46-47
95. Testing the Parking Brake ……………………………….. 48
96. Getting the Machine Moving
97. Drive Control Pedal …………………………………………….. 49
98. Operating Procedures ………………………………………… 50
99. Getting Moving ………………………………………………… 50
100. Stopping and Parking the Machine …………………… 51
101. Using the Attachments and Site Safety …………. 52-54
102. Working with the Loader
103. Filling the Shovel ……………………………………………….. 55
104. Loading a Truck …………………………………………………. 56
105. Scraping and Cutting ………………………………………….. 56
106. Working with the Backhoe
107. Removing a Bucket ……………………………………………. 57
108. Fitting a Bucket …………………………………………………. 57
109. Preparing to Use the Backhoe …………………………….. 58
110. Digging ……………………………………………………….. 58-59
111. Moving the Machine While Digging ……………………… 60
112. Digging Near Walls ……………………………………………. 60
113. Digging on Slopes …………………………………………….. 60
114. Operating in High or Low Temperatures
115. Operating in Low Temperatures ……………………… 61-62
116. Operating in High Temperatures …………………………. 62
117. Transporting the Machine ……………………………… 63-64
118. Moving a Disabled Machine ………………………….. 65-66
119. OPERATION (cont.)
120. Backhoe Controls
121. Control Pattern …………………………………………………. 36
122. Boom and Slew Movements – JCB (‘+’) Pattern………… 37
123. Dipper and Bucket Movements – JCB (‘+’) Pattern……. 37
124. Dipper and Slew Movements – ISO (‘+’) Pattern.(option). 38
125. Boom and Bucket Movements – ISO (‘+’) Pattern.(option). 38
126. Before Starting the Engine ………………………….. 39-40
127. Starting the Engine …………………………………………. 41
128. Jump-Starting the Engine …………………………… 42-43
129. Preparing the Machine for Travel
130. Travelling on Site ……………………………………………… 44
131. Rotating Beacon ………………………………………………. 45
132. Boom-Slew Lock
133. Engage the Boom-Slew Lock ………………………….. 46-47
134. Release the Boom-Slew Lock …………………………. 46-47
135. Testing the Parking Brake ……………………………….. 48
136. Getting the Machine Moving
137. Drive Control Pedal …………………………………………….. 49
138. Operating Procedures ………………………………………… 50
139. Getting Moving ………………………………………………… 50
140. Stopping and Parking the Machine …………………… 51
141. Using the Attachments and Site Safety …………. 52-54
142. Working with the Loader
143. Filling the Shovel ……………………………………………….. 55
144. Loading a Truck …………………………………………………. 56
145. Scraping and Cutting ………………………………………….. 56
146. Working with the Backhoe
147. Removing a Bucket ……………………………………………. 57
148. Fitting a Bucket …………………………………………………. 57
149. Preparing to Use the Backhoe …………………………….. 58
150. Digging ……………………………………………………….. 58-59
151. Moving the Machine While Digging ……………………… 60
152. Digging Near Walls ……………………………………………. 60
153. Digging on Slopes …………………………………………….. 60
154. Operating in High or Low Temperatures
155. Operating in Low Temperatures ……………………… 61-62
156. Operating in High Temperatures …………………………. 62
157. Transporting the Machine ……………………………… 63-64
158. Moving a Disabled Machine ………………………….. 65-66
159. MAINTENANCE
160. Lubricants – Health and Safety
161. Hygiene ……………………………………………………………. 81
162. Storage ……………………………………………………………. 81
163. Waste Disposal …………………………………………………. 81
164. Handling ……………………………………………………… 81-82
165. First Aid – Oil …………………………………………………….. 82
166. Spillage ……………………………………………………………. 82
167. Fires ………………………………………………………………… 82
168. Service Requirements
169. Introduction ………………………………………………………. 83
170. Maintenance ……………………………………………………… 83
171. Owner-Operator Support ………………………………… 83-84
172. Service-Maintenance Agreements ………………………… 84
173. Service Schedules ……………………………………………… 84
174. Service Schedules
175. Pre-start cold checks ……………………………………. 85-87
176. Functional test ……………………………………………. 88-89
177. Cleaning the Machine ………………………………………. 90
178. Checking for Damage ………………………………………. 90
179. ROPS-FOPS Structure
180. Checking the ROPS-FOPS Structure …………………… 91
181. Seat Belt
182. Checking Seat Belt Condition and Security ………….. 91
183. Loader Arm Safety Strut
184. Installing the Safety Strut ………………………………. 92-93
185. Removing the Safety Strut …………………………….. 92-93
186. Engine Compartment Access
187. Opening and closing the Engine Cover ………………… 94
188. Removing the Front Floor Plate …………………………… 95
189. Greasing (10 Hours)
190. Loader Arm Pivot Points ……………………………….. 96-97
191. Front Axle Pivot Points ………………………………………. 97
192. Backhoe and Stabilisers ……………………………….. 98-99
193. Lubrication
194. Oiling Control Levers ……………………………………….. 100
195. Engine Oil and Filter
196. Checking the Oil Level …………………………………….. 101
197. Changing the Oil and Filter ………………………… 102-103
198. MAINTENANCE
199. Lubricants – Health and Safety
200. Hygiene ……………………………………………………………. 81
201. Storage ……………………………………………………………. 81
202. Waste Disposal …………………………………………………. 81
203. Handling ……………………………………………………… 81-82
204. First Aid – Oil …………………………………………………….. 82
205. Spillage ……………………………………………………………. 82
206. Fires ………………………………………………………………… 82
207. Service Requirements
208. Introduction ………………………………………………………. 83
209. Maintenance ……………………………………………………… 83
210. Owner-Operator Support ………………………………… 83-84
211. Service-Maintenance Agreements ………………………… 84
212. Service Schedules ……………………………………………… 84
213. Service Schedules
214. Pre-start cold checks ……………………………………. 85-87
215. Functional test ……………………………………………. 88-89
216. Cleaning the Machine ………………………………………. 90
217. Checking for Damage ………………………………………. 90
218. ROPS-FOPS Structure
219. Checking the ROPS-FOPS Structure …………………… 91
220. Seat Belt
221. Checking Seat Belt Condition and Security ………….. 91
222. Loader Arm Safety Strut
223. Installing the Safety Strut ………………………………. 92-93
224. Removing the Safety Strut …………………………….. 92-93
225. Engine Compartment Access
226. Opening and closing the Engine Cover ………………… 94
227. Removing the Front Floor Plate …………………………… 95
228. Greasing (10 Hours)
229. Loader Arm Pivot Points ……………………………….. 96-97
230. Front Axle Pivot Points ………………………………………. 97
231. Backhoe and Stabilisers ……………………………….. 98-99
232. Lubrication
233. Oiling Control Levers ……………………………………….. 100
234. Engine Oil and Filter
235. Checking the Oil Level …………………………………….. 101
236. Changing the Oil and Filter ………………………… 102-103
237. MAINTENANCE (cont.)
238. Engine Air Filter
239. Changing the Element ………………………………… 104-105
240. Engine Cooling System
241. Checking the Coolant Level ……………………………… 106
242. Changing the Coolant ……………………………………… 107
243. Coolant Mixtures …………………………………………….. 108
244. Cleaning the Coolant Radiator ………………………….. 108
245. Engine Alternator Belt
246. Checking the Alternator Belt Tension ………………… 109
247. Adjusting the Alternator Belt …………………………….. 109
248. Fuel System
249. Types of Fuel ………………………………………………….. 110
250. Fuel Standards ……………………………………………….. 110
251. Low Temperature Fuels ……………………………………. 111
252. Fatty Acid Methyl Ester Fuels as a replacement
253. for Diesel Fuels ………………………………………………… 111
254. Advice ……………………………………………………………. 111
255. Petrol …………………………………………………………….. 111
256. Filling the Tank ……………………………………………….. 111
257. Draining the Fuel Filter ………………………………… 112-113
258. Changing the Fuel Filter Element …………………. 112-113
259. Hydraulic System
260. Checking the Fluid Level ……………………………. 114-115
261. Changing the Filter ……………………………………. 114-115
262. Rear Axle
263. Checking the Axle Oil Level ……………………………… 116
264. Battery
265. Safety ……………………………………………………… 117-118
266. Warning Symbols …………………………………………….. 119
267. Checking the Electrolyte Level …………………………… 120
268. Electrical System
269. Fuses …………………………………………………………….. 121
270. Relays ……………………………………………………………. 122
271. Light Bulbs ……………………………………………………… 122
272. Tyres and Wheels
273. Inflating the Tyres ……………………………………………. 123
274. Checking the Wheel Nut Torques ……………………… 123
275. Fluids, Capacities and Lubricants ………………….. 124
276. Obtaining Replacement Parts ………………………… 125
277. Storage …………………………………………………………… 126
278. MAINTENANCE (cont.)
279. Engine Air Filter
280. Changing the Element ………………………………… 104-105
281. Engine Cooling System
282. Checking the Coolant Level ……………………………… 106
283. Changing the Coolant ……………………………………… 107
284. Coolant Mixtures …………………………………………….. 108
285. Cleaning the Coolant Radiator ………………………….. 108
286. Engine Alternator Belt
287. Checking the Alternator Belt Tension ………………… 109
288. Adjusting the Alternator Belt …………………………….. 109
289. Fuel System
290. Types of Fuel ………………………………………………….. 110
291. Fuel Standards ……………………………………………….. 110
292. Low Temperature Fuels ……………………………………. 111
293. Fatty Acid Methyl Ester Fuels as a replacement
294. for Diesel Fuels ………………………………………………… 111
295. Advice ……………………………………………………………. 111
296. Petrol …………………………………………………………….. 111
297. Filling the Tank ……………………………………………….. 111
298. Draining the Fuel Filter ………………………………… 112-113
299. Changing the Fuel Filter Element …………………. 112-113
300. Hydraulic System
301. Checking the Fluid Level ……………………………. 114-115
302. Changing the Filter ……………………………………. 114-115
303. Rear Axle
304. Checking the Axle Oil Level ……………………………… 116
305. Battery
306. Safety ……………………………………………………… 117-118
307. Warning Symbols …………………………………………….. 119
308. Checking the Electrolyte Level …………………………… 120
309. Electrical System
310. Fuses …………………………………………………………….. 121
311. Relays ……………………………………………………………. 122
312. Light Bulbs ……………………………………………………… 122
313. Tyres and Wheels
314. Inflating the Tyres ……………………………………………. 123
315. Checking the Wheel Nut Torques ……………………… 123
316. Fluids, Capacities and Lubricants ………………….. 124
317. Obtaining Replacement Parts ………………………… 125
318. Storage …………………………………………………………… 126
319. OPTIONAL ATTACHMENTS
320. Introduction ……………………………………………………. 140
321. Quick Release Couplings
322. Quick Release Couplings – Do’s & Don’ts ……………. 141
323. Connecting Quick Release Couplings …………………. 142
324. Disconnecting Quick Release Couplings …………….. 142
325. Connecting-Disconnecting Hydraulic Hoses
326. Connecting the Hoses …………………………………………. 143
327. Disconnecting the Hoses …………………………………….. 143
328. 4-in-1 Shovel …………………………………………………….. 144
329. Safety ………………………………………………………………. 144
330. Operation …………………………………………………………. 144
331. Preparing for Travel ……………………………………………. 144
332. Control …………………………………………………………….. 144
333. Using the 4-in-1 Shovel ……………………………….. 144-145
334. Daily Maintenance ……………………………………………… 146
335. Backhoe Quickhitch …………………………………………. 147
336. Installing the Quickhitch ………………………………. 148-149
337. Removing the Quickhitch ……………………………………. 149
338. Maintenance ……………………………………………………… 149
339. Installing Backhoe Quickhitch Attachments ……. 150-151
340. Removing Backhoe Quickhitch Attachments ….. 152-153
341. SPECIFICATION
342. Static Dimensions and Specifications
343. Static Dimensions ……………………………………….. 170-171
344. Weight ……………………………………………………………… 171
345. Front Tyres ……………………………………………………….. 171
346. Rear Tyres ……………………………………………………….. 171
347. Noise and Vibration ……………………………………….. 172
348. Tipping Loads ………………………………………………… 173
349. OPTIONAL ATTACHMENTS
350. Introduction ……………………………………………………. 140
351. Quick Release Couplings
352. Quick Release Couplings – Do’s & Don’ts ……………. 141
353. Connecting Quick Release Couplings …………………. 142
354. Disconnecting Quick Release Couplings …………….. 142
355. Connecting-Disconnecting Hydraulic Hoses
356. Connecting the Hoses …………………………………………. 143
357. Disconnecting the Hoses …………………………………….. 143
358. 4-in-1 Shovel …………………………………………………….. 144
359. Safety ………………………………………………………………. 144
360. Operation …………………………………………………………. 144
361. Preparing for Travel ……………………………………………. 144
362. Control …………………………………………………………….. 144
363. Using the 4-in-1 Shovel ……………………………….. 144-145
364. Daily Maintenance ……………………………………………… 146
365. Backhoe Quickhitch …………………………………………. 147
366. Installing the Quickhitch ………………………………. 148-149
367. Removing the Quickhitch ……………………………………. 149
368. Maintenance ……………………………………………………… 149
369. Installing Backhoe Quickhitch Attachments ……. 150-151
370. Removing Backhoe Quickhitch Attachments ….. 152-153
371. SPECIFICATION
372. Static Dimensions and Specifications
373. Static Dimensions ……………………………………….. 170-171
374. Weight ……………………………………………………………… 171
375. Front Tyres ……………………………………………………….. 171
376. Rear Tyres ……………………………………………………….. 171
377. Noise and Vibration ……………………………………….. 172
378. Tipping Loads ………………………………………………… 173

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