JCB Robot 160, 170, 170HF, 180T, 180T HF Operator Manual

JCB Robot 160, 170, 170HF, 180T, 180T HF Operator Manual - Image 2

JCB Robot 160, 170, 170HF, 180T, 180T HF Operator Manual - Image 3

JCB Robot 160, 170, 170HF, 180T, 180T HF Operator Manual - Image 4

JCB Robot 160, 170, 170HF, 180T, 180T HF Operator Manual - Image 5

jcb robot 160 170 170hf 180t 180t hf operator manual 2

jcb robot 160 170 170hf 180t 180t hf operator manual 3

JCB Robot 160, 170, 170HF, 180T, 180T HF Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 104
Size: 3.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Robot 160, 170, 170HF, 180T, 180T HF

1. INTRODUCTION
2. About this Handbook
3. Machine Models ……………………………………………….. 1
4. Using this Handbook …………………………………………. 1
5. Location of Handbook ……………………………………….. 1
6. Units of Measurement ……………………………………….. 1
7. Page Numbering ………………………………………………. 1
8. Left Side, Right Side …………………………………………. 1
9. Using the Machine ……………………………………………. 1
10. The JCB Skid Steer Loader
11. Machine Description ………………………………………….. 2
12. Safety First – Yours and Other People's ……………. 3
13. Safety Check List
14. General Safety …………………………………………………. 3
15. Operating Safety ………………………………………………. 4
16. Maintenance Safety ………………………………………….. 5
17. Safety Decals …………………………………………………. 8
18. Identifying Your Machine
19. Machine Identification Plate ………………………………. 9
20. Typical Vehicle Identification Number (VIN) ……………. 9
21. Unit Identification ……………………………………………… 9
22. JCB Immobiliser Option …………………………………. 10
23. OPERATION
24. Introduction …………………………………………………… 21
25. Before Entering the Cab …………………………………. 21
26. Entering-Leaving the Cab …………………………………. 22
27. Cab Door and Vents
28. Opening and Closing the Cab Door ……………………. 23
29. Ventilation of Optional Glazed Cab …………………….. 23
30. Emergency Exits ……………………………………………. 24
31. Seat and Safety Restraint
32. Seat Adjustment …………………………………………………. 25
33. Seat Removal and Replacement ………………………….. 25
34. Safety Restraint …………………………………………………. 25
35. Parking Brake ………………………………………………… 26
36. Creep Control (optional) ………………………………………. 26
37. Testing the Parking Brake ……………………………………. 26
38. Seat Belt
39. Fastening the Seat Belt …………………………………….. 27
40. Releasing the Seat Belt …………………………………….. 27
41. Checking Seat Belt Operation ……………………………. 27
42. Controls, Switches and Instruments
43. Cab Layout (servo machines) ……………………………… 28
44. Cab Layout (manual machines) …………………………… 30
45. Switches …………………………………………………………… 32
46. Warning Indicators …………………………………………… 33
47. Rotating Beacon (optional) …………………………….. 33
48. Cab Heater Unit (optional) ………………………………. 34
49. Cab Interior Light (optional) ……………………………. 35
50. Loader Controls
51. Loader Arm-Shovel Control (single lever operation) …. 35
52. Loader Arm Control (dual lever operation) ……………… 36
53. Shovel Control (dual lever operation) …………………….. 36
54. Loader Arm-Shovel Control (pedal option) ……………… 37
55. Auxiliary Attachments Control Pedal (optional) ………… 38
56. Auxiliary Attachments Control Lever (optional) ………… 38
57. Float Control Switch (servo only) …………………………… 38
58. Before Starting the Engine ……………………………… 39
59. Starting the Engine ………………………………………… 40
60. Jump-Starting the Engine ………………………………. 41
61. Travelling Position
62. Travelling on Site …………………………………………….. 42
63. Travelling on Public Roads ……………………………….. 42
64. Travelling on Public Roads (UK only) ……………………. 43
65. Driving the Machine
66. Drive Control Lever (single lever control) ……………….. 44
67. Drive Control Levers (dual lever controls) ………………. 45
68. Getting Moving ………………………………………………… 46
69. Stopping and Parking ……………………………………….. 46
70. Operating Practices ………………………………………….. 47
71. Using the Attachments and Site Safety …………… 48
72. Quickhitch Control
73. Engaging the Shovel-Attachments ……………………… 50
74. Disengaging the Shovel-Attachments …………………. 51
75. Working with the Loader
76. Filling the Shovel ……………………………………………… 52
77. Loading a Truck ………………………………………………. 52
78. Scraping and Cutting ……………………………………….. 52
79. Operating in Low Temperatures ……………………… 53
80. Operating in High Temperatures …………………….. 53
81. Moving a Disabled Machine
82. Preparation for Towing-Winching …………………………. 54
83. OPERATION (cont’d) Page
84. Transporting the Machine
85. Using a Trailer ………………………………………………… 55
86. Using a Truck …………………………………………………. 56
87. Transportation Safety ………………………………………. 56
88. Lifting the Machine
89. Safe Lifting Procedure ………………………………………. 57
90. Emergency Load Lower Procedure ………………….. 58
91. MAINTENANCE
92. Service Requirements ……………………………………. 61
93. Lubricants – Health and Safety
94. Hygiene …………………………………………………………. 62
95. Storage ………………………………………………………….. 62
96. Waste Disposal ……………………………………………….. 62
97. Handling …………………………………………………………. 62
98. First Aid – Oil …………………………………………………… 62
99. Spillage ………………………………………………………….. 62
100. Fires ………………………………………………………………. 62
101. Service Schedules …………………………………………. 63
102. Cleaning the Cab Interior ……………………………….. 65
103. ROPS-FOPS Cab-Canopy
104. Checking the ROPS-FOPS Cab-Canopy ……………. 65
105. Loader Arm Safety Strut
106. Installing the Safety Strut ………………………………….. 66
107. Removing the Safety Strut ………………………………… 66
108. Engine Compartment Access
109. Top Cover ……………………………………………………….. 67
110. Rear Panel ……………………………………………………….. 67
111. Seat Belt
112. Checking Seat Belt Condition and Security ………….. 68
113. Greasing (10 Hours)
114. Quickhitch Pivot Points ……………………………………… 68
115. Greasing (50 Hours)
116. Loader Arm Pivot Point …………………………………….. 69
117. Lift Ram Pivots ………………………………………………… 69
118. Oiling (100 Hours)
119. Safety Restraint mechanism ……………………………….. 70
120. Control Linkage (manual machines) ……………………… 70
121. Throttle Pedal (if fitted) ……………………………………… 70
122. Engine Air Filter
123. Changing the Elements ……………………………………. 71
124. Engine Oil and Filter
125. Checking the Oil Level ……………………………………… 72
126. Changing the Oil and Filter ……………………………….. 72
127. Engine Cooling System
128. Coolant Mixtures ……………………………………………… 74
129. Checking the Coolant Level ………………………………. 74
130. Changing the Coolant ………………………………………. 75
131. Cleaning the Coolant Radiator and Oil Cooler ……… 75
132. Engine Alternator Belt
133. Checking the Alternator Belt Tension …………………… 76
134. Adjusting the Alternator Belt ………………………………. 76
135. Drive Chain Lubrication
136. Checking the Oil Level ……………………………………… 77
137. Changing the Oil ……………………………………………… 77
138. Fuel System
139. Types of Fuel ………………………………………………….. 78
140. Fuel Standards ……………………………………………….. 78
141. Low Temperature Fuels ……………………………………. 78
142. Petrol …………………………………………………………….. 78
143. Advice ……………………………………………………………. 78
144. Fatty Acid Methyl Ester Fuels ……………………………… 78
145. Filling the Tank ……………………………………………….. 78
146. Changing the In-line Fuel Filter …………………………… 79
147. Draining the Fuel Filter ………………………………………. 79
148. Changing the Fuel Filter Element ………………………… 80
149. Bleeding the Fuel System …………………………………… 80
150. Hydraulic System
151. Checking the Oil Level ………………………………….. 81
152. Changing the Filter ………………………………………….. 81
153. Battery
154. Safety ……………………………………………………………. 82
155. Checking the Electrolyte Level ………………………….. 83
156. Warning Symbols …………………………………………….. 83
157. Electrical System
158. Fuses ……………………………………………………………….. 84
159. Primary Fuses …………………………………………………… 85
160. Relays ……………………………………………………………… 85
161. Light Bulbs ……………………………………………………….. 85
162. Windscreen Washer ………………………………………. 86
163. Track Adjustment ………………………………………….. 86
164. Tyres and Wheels
165. Inflating the Tyres …………………………………………….. 87
166. Renewing Segments of Optional Non-Inflatable Tyres 87
167. Checking the Wheel Nut Torques ………………………. 87
168. Fluids, Capacities and Lubricants …………………… 88
169. Obtaining Replacement Parts ………………………….. 88
170. MAINTENANCE (cont’d)
171. Storage
172. Storing the Machine ……………………………………………. 89
173. OPTIONAL ATTACHMENTS
174. Introduction ………………………………………………….. 101
175. Quick Release Couplings ………………………………. 102
176. Connecting-Disconnecting Hydraulic Hoses ….. 103
177. Attachments Controls …………………………………….. 104
178. Shovels ………………………………………………………….. 105
179. 6-in-1 Shovel …………………………………………………… 105
180. Pallet Forks …………………………………………………….. 108
181. Manure-Silage Fork with Top Grab …………………… 109
182. Attachment Frame …………………………………………… 110
183. Wheel Mounted Tracks ……………………………………. 111
184. SPECIFICATION
185. General Specification ……………………………………. 131
186. Tyre Specification …………………………………………. 131
187. Wheeled Machine Static Dimensions ……………… 132
188. Tracked Machine Static Dimensions ……………… 134
189. Noise and Vibration Data ………………………………. 136

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