JCB Robot 185, 1105 Operator Handbook 9801-4130

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JCB Robot 185, 1105 Operator Handbook 9801-4130

$20.00

Type Of Manual: Operator Handbook
ManualID: 9801-4130
Number of Pages: 100
Size: 2.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Robot 185, 1105

1. INTRODUCTION
2. About this Handbook
3. Machine Models ……………………………………………….. 1
4. Location of Handbook ……………………………………….. 1
5. Using this Handbook …………………………………………. 1
6. Units of Measurement ……………………………………….. 1
7. Page Numbering ………………………………………………. 1
8. Left Side, Right Side …………………………………………. 1
9. Using the Machine ……………………………………………. 1
10. The JCB Skid Steer Loader
11. Machine Description ………………………………………….. 2
12. Safety First – Yours and Other People's ……………. 3
13. Safety Check List
14. General Safety …………………………………………………. 3
15. Operating Safety ………………………………………………. 4
16. Maintenance Safety ………………………………………….. 5
17. Safety Decals …………………………………………………. 6
18. Identifying Your Machine
19. Machine Identification Plate ………………………………. 8
20. Unit Identification ……………………………………………… 8
21. JCB Immobiliser Option …………………………………. 9
22. OPERATION
23. Introduction …………………………………………………… 21
24. Before Entering the Cab …………………………………. 21
25. Entering-Leaving the Cab
26. Hydraulic Controls Safety Restraint Bar ………………. 22
27. Cab Door
28. Opening and Closing the Cab Door ……………………. 23
29. Emergency Exits
30. Machines with Unglazed Cab ……………………………. 24
31. Machines with Optional Glazed Cab …………………… 24
32. Seat Adjustment and Removal-Replacement …… 25
33. Seat Belt
34. Fastening the Seat Belt …………………………………….. 26
35. Releasing the Seat Belt …………………………………….. 26
36. Checking Seat Belt Operation ……………………………. 26
37. Cab Layout
38. (up to machine no. 746283) ………………………………. 27
39. (from machine no. 746284) ………………………………. 28
40. Controls, Switches and Instruments
41. Controls ………………………………………………………….. 29
42. Switches …………………………………………………………… 31
43. Warning Indicators …………………………………………… 32
44. Cab Heater Unit (optional) ……………………………… 33
45. Cab Interior Light (optional) …………………………… 34
46. Loader Controls
47. Loader Arm-Shovel Control Lever
48. (Single lever drive control) ………………………………… 34
49. Loader Arm Control (Dual lever drive control) ……… 35
50. Shovel Control (Dual lever drive control) ……… 35
51. Auxiliary Attachments Control Switch ………………… 36
52. Auxiliary Attachments Detent Switch ………………….. 36
53. Float-Hand Held Attachments Control Switch (optional) 36
54. Before Starting the Engine ……………………………… 37
55. Starting the Engine ………………………………………… 38
56. Jump-Starting the Engine ………………………………. 39
57. Travelling Position
58. On Site …………………………………………………………… 40
59. On Public Roads ……………………………………………… 40
60. On Public Roads (UK only) ………………………………….. 40
61. Driving the Machine
62. Drive Control Lever (Single lever drive control) …….. 41
63. Drive Control Levers (Dual lever drive control) ……… 41
64. Operating Hints ……………………………………………….. 42
65. Rotating Beacon (optional) …………………………….. 42
66. Starting, Stopping and Parking the Machine
67. Getting Moving ………………………………………………… 43
68. Stopping and Parking ……………………………………….. 43
69. Using the Attachments and Site Safety …………… 44
70. Quickhitch Control
71. Engaging the Shovel-Attachments ……………………… 46
72. Disengaging the Shovel-Attachments …………………. 47
73. Working with the Loader
74. Filling the Shovel ……………………………………………… 48
75. Loading a Truck ………………………………………………. 48
76. Scraping and Cutting ……………………………………….. 48
77. Operating in Low Temperatures ……………………… 49
78. Operating in High Temperatures …………………….. 49
79. OPERATION cont’d Page
80. Moving a Disabled Machine …………………………… 50
81. Transporting the Machine
82. Using a Trailer ………………………………………………… 50
83. Using a Truck …………………………………………………. 51
84. Transportation Safety ………………………………………. 51
85. Emergency Load Lower Procedure ………………… 52
86. Testing the Parking Brake ……………………………… 53
87. MAINTENANCE
88. Lubricants – Health and Safety
89. Hygiene …………………………………………………………. 61
90. Storage ………………………………………………………….. 61
91. Waste Disposal ……………………………………………….. 61
92. Handling …………………………………………………………. 61
93. First Aid – Oil …………………………………………………… 61
94. Spillage ………………………………………………………….. 61
95. Fires ………………………………………………………………. 61
96. Service Requirements ……………………………………. 62
97. Service Schedules
98. Every 10 Operating Hours or Daily
99. (for the first 50 operating hrs. only) ………………………… 63
100. Every 10 Operating Hours or Daily …………………….. 63
101. Every 50 Operating Hours or Weekly …………………. 63
102. After the First 100 Operating Hours only ………………. 64
103. Every 100 Operating Hours or 2 Weekly …………….. 64
104. Every 500 Operating Hours or 6 Monthly ……………. 64
105. Every 1000 Operating Hours or Yearly ………………. 64
106. Every 2000 Operating Hours or 2 Yearly ……………. 65
107. Cleaning the Cab Interior ……………………………….. 65
108. ROPS-FOPS Structure
109. Checking the ROPS-FOPS Structure …………………. 66
110. Loader Arm Safety Strut (up to machine no. 746106)
111. Lowering the Safety Strut ………………………………….. 66
112. Raising the Safety Strut …………………………………….. 66
113. Loader Arm Safety Strut (from machine no. 746107)
114. Installing the Safety Strut ………………………………….. 67
115. Removing the Safety Strut ………………………………… 67
116. Engine Compartment Access
117. Rear Door ……………………………………………………….. 68
118. Top Cover ……………………………………………………….. 68
119. Engine Compartment Illumination …………………… 68
120. Seat Belt
121. Checking Seat Belt Condition and Security ………….. 69
122. Greasing (10 Hours)
123. Quickhitch Pivot Points ……………………………………… 69
124. Greasing (50 Hours)
125. Loader Arm Pivot Points ……………………………………. 70
126. Lift and Compensating Ram Pivots …………………….. 70
127. Oiling
128. Throttle Pedal ………………………………………………….. 71
129. Engine Air Filter
130. Changing the Elements …………………………………….. 72
131. Engine Oil and Filter
132. Checking the Oil Level ……………………………………… 73
133. Changing the Oil and Filter ……………………………….. 73
134. Engine Cooling System
135. Coolant Mixtures ……………………………………………… 75
136. Checking the Coolant Level ………………………………. 75
137. Changing the Coolant ………………………………………. 76
138. Cleaning the Coolant Radiator …………………………… 76
139. Engine Alternator Belt
140. Adjusting the Alternator Belt ………………………………. 77
141. Drive Chain Lubrication
142. Checking the Oil Levels ……………………………………. 78
143. Changing the Oil ……………………………………………… 78
144. Fuel System
145. Types of Fuel ………………………………………………….. 79
146. Fuel Standards ……………………………………………….. 79
147. Low Temperature Fuels ……………………………………. 79
148. Petrol …………………………………………………………….. 79
149. Advice ……………………………………………………………. 79
150. Filling the Tank ……………………………………………….. 79
151. Changing the Fuel Filter Element ………………………… 80
152. Draining the Sediment Bowl ……………………………….. 81
153. Bleeding the System ………………………………………….. 81
154. Hydraulic System
155. Checking the Fluid Level ………………………………….. 82
156. Changing the Filter ………………………………………….. 82
157. Battery
158. Safety ……………………………………………………………. 83
159. Warning Symbols ……………………………………………. 84
160. Checking the Electrolyte Level ………………………….. 84
161. Electrical System
162. Fuses and Relays ……………………………………………… 85
163. Light Bulbs ……………………………………………………… 85
164. MAINTENANCE cont’d Page
165. Windscreen Washer ……………………………………….. 86
166. Tyres and Wheels
167. Inflating the Tyres …………………………………………….. 87
168. Renewing Segments of Optional Non-Inflatable Tyres 87
169. Checking the Wheel Bolt Torques ………………………. 87
170. Fluids, Capacities and Lubricants …………………… 88
171. Obtaining Replacement Parts ………………………….. 88
172. OPTIONAL ATTACHMENTS
173. Introduction ………………………………………………….. 101
174. Quick Release Couplings ………………………………. 102
175. Connecting-Disconnecting Hydraulic Hoses ….. 103
176. Shovels ………………………………………………………….. 104
177. 6-in-1 Shovel …………………………………………………… 104
178. Pallet Forks …………………………………………………….. 107
179. Manure-Silage Fork with Top Grab …………………… 108
180. Creep Speed Control ………………………………………. 109
181. Attachment Frame …………………………………………… 110
182. SPECIFICATION
183. General Specification ……………………………………. 131
184. Tyre Specification …………………………………………. 131
185. Static Dimensions …………………………………………. 132
186. Optional Attachments …………………………………… 134
187. Noise and Vibration Data ………………………………. 135
188. Tipping Loads ………………………………………………. 135

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