JCB Robot 190, 190HF, 1110, 1110HF Operator Manual

JCB Robot 190, 190HF, 1110, 1110HF Operator Manual - Image 2

JCB Robot 190, 190HF, 1110, 1110HF Operator Manual - Image 3

JCB Robot 190, 190HF, 1110, 1110HF Operator Manual - Image 4

JCB Robot 190, 190HF, 1110, 1110HF Operator Manual - Image 5

jcb robot 190 190hf 1110 1110hf operator manual 2

jcb robot 190 190hf 1110 1110hf operator manual 3

JCB Robot 190, 190HF, 1110, 1110HF Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 112
Size: 4.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Robot 190, 190HF, 1110, 1110HF

1. About this Handbook
2. Machine Models ……………………………………………….. 1
3. Using this Handbook …………………………………………. 1
4. Location of Handbook ……………………………………….. 1
5. Units of Measurement ……………………………………….. 1
6. Page Numbering ………………………………………………. 1
7. Left Side, Right Side …………………………………………. 1
8. Using the Machine ……………………………………………. 1
9. The JCB Skid Steer Loader
10. Machine Description ………………………………………….. 2
11. Safety First – Yours and Other People's ……………. 3
12. Safety Check List
13. General Safety …………………………………………………. 3
14. Operating Safety ………………………………………………. 4
15. Maintenance Safety ………………………………………….. 5
16. Safety Decals …………………………………………………. 8
17. Identifying Your Machine
18. Machine Identification Plate ………………………………. 9
19. Typical Vehicle Identification Number (VIN) ……………. 9
20. Unit Identification ……………………………………………… 9
21. Typical Engine Identification Number ………………………… 9
22. JCB Immobiliser Option …………………………………. 10
23. OPERATION
24. Introduction …………………………………………………… 21
25. Before Entering the Cab …………………………………. 21
26. Entering-Leaving the Cab …………………………………. 22
27. Cab Door and Vents
28. Opening and Closing the Cab Door ……………………. 23
29. Ventilation of Optional Glazed Cab …………………….. 23
30. Emergency Exits ……………………………………………. 24
31. Seat and Safety Restraint
32. Seat Adjustment …………………………………………………. 25
33. Seat Removal and Replacement ………………………….. 25
34. Safety Restraint …………………………………………………. 25
35. Controls, Switches and Instruments
36. Cab Layout (servo machines) ………………………….. 26
37. Cab Layout (manual machines) ……………………….. 28
38. Switches …………………………………………………………… 30
39. Warning Indicators …………………………………………… 31
40. Seat Belt
41. Fastening the Seat Belt …………………………………….. 32
42. Releasing the Seat Belt …………………………………….. 32
43. Checking Seat Belt Operation ……………………………. 32
44. Cab Heater Unit (optional) ………………………………. 33
45. Cab Interior Light (optional) ……………………………. 34
46. Loader Controls (servo machines)
47. Loader Arm-Shovel Control Lever
48. (single lever drive control) …………………………………. 34
49. Loader ArmControl Lever (dual lever drive control) …. 34A
50. Shovel Control Lever (dual lever drive control) ……….. 34A
51. Auxiliary Attachments Control Pedal (optional) ……….. 35
52. Float Control Switch (optional) …………………………….. 35
53. Loader Controls (manual machines)
54. Loader Arm Control – Lever Option ………………………. 36
55. Shovel Control – Lever Option ……………………………… 36
56. Loader Arm-Shovel Control – Pedal Option ……………. 37
57. Auxiliary Attachments Control (optional) ……………….. 37
58. Before Starting the Engine ……………………………… 38
59. Starting the Engine ………………………………………… 39
60. Jump-Starting the Engine ………………………………. 40
61. Rotating Beacon (optional) …………………………….. 41
62. Travelling Position
63. Travelling on Site …………………………………………….. 41
64. Travelling on Public Roads ……………………………….. 41
65. Travelling on Public Roads (UK only) ……………………. 42
66. Driving the Machine
67. Drive Control Lever (servo single lever control) ……….. 43
68. Drive Control Levers
69. (servo dual lever drive and manual controls) ……………. 44
70. Getting Moving ………………………………………………… 45
71. Stopping and Parking ……………………………………….. 45
72. Operating Practices ………………………………………….. 46
73. Using the Attachments and Site Safety …………… 47
74. Quickhitch Control
75. Engaging the Shovel-Attachments ……………………… 49
76. Disengaging the Shovel-Attachments …………………. 50
77. Working with the Loader
78. Filling the Shovel ……………………………………………… 51
79. Loading a Truck ………………………………………………. 51
80. Scraping and Cutting ……………………………………….. 51
81. Operating in Low Temperatures ……………………… 52
82. Operating in High Temperatures …………………….. 52
83. Moving a Disabled Machine
84. Preparation for Towing-Winching …………………………. 53
85. After Towing-Winching ………………………………………… 53
86. Transporting the Machine
87. Using a Trailer ………………………………………………… 54
88. Using a Truck …………………………………………………. 55
89. Transportation Safety ………………………………………. 55
90. Lifting the Machine
91. Safe Lifting Procedure ………………………………………. 56
92. Emergency Load Lower Procedure ………………….. 57
93. Testing the Parking Brake …………………………………. 58
94. MAINTENANCE
95. Service Requirements ……………………………………. 61
96. Lubricants – Health and Safety
97. Hygiene …………………………………………………………. 62
98. Storage ………………………………………………………….. 62
99. Waste Disposal ……………………………………………….. 62
100. Handling …………………………………………………………. 62
101. First Aid – Oil …………………………………………………… 62
102. Spillage ………………………………………………………….. 62
103. Fires ………………………………………………………………. 62
104. Service Schedules …………………………………………. 63
105. Cleaning the Cab Floor and Rear Chassis …………. 65
106. ROPS-FOPS Cab-Canopy
107. Checking the ROPS-FOPS Cab-Canopy …………….. 65
108. Loader Arm Safety Strut
109. Installing the Safety Strut ………………………………….. 66
110. Removing the Safety Strut ………………………………… 66
111. Engine Compartment Access
112. Top Cover ……………………………………………………….. 67
113. Rear Panel ……………………………………………………….. 67
114. Radiator and Oil Cooler ……………………………………….. 67
115. Cleaning the Radiator and Oil Cooler ………………….. 67
116. Seat Belt
117. Checking Seat Belt Condition and Security ………….. 68
118. Greasing (10 Hours)
119. Quickhitch Pivot Points ……………………………………… 68
120. Greasing (50 Hours)
121. Loader Arm Pivot Point …………………………………….. 69
122. Lift Ram Pivots ………………………………………………… 69
123. Greasing and Oiling (100 Hours)
124. Safety Restraint mechanism ……………………………….. 70
125. Control Linkage (manual machines) ……………………… 70
126. Throttle Pedal (if fitted) ……………………………………… 70
127. Engine Air Filter
128. Changing the Elements ……………………………………. 71
129. Engine Oil and Filter
130. Checking the Oil Level ……………………………………… 72
131. Changing the Oil and Filter ……………………………….. 72
132. Engine Cooling System
133. Coolant Mixtures ……………………………………………… 74
134. Checking the Coolant Level ………………………………. 74
135. Changing the Coolant ………………………………………. 75
136. Cleaning the Coolant Radiator and Oil Cooler ……… 75
137. Engine Alternator Belt
138. Checking the Alternator Belt Tension …………………… 76
139. Adjusting the Alternator Belt ………………………………. 76
140. Drive Chain Lubrication
141. Checking the Oil Level ……………………………………… 77
142. Changing the Oil ……………………………………………… 77
143. Fuel System
144. Types of Fuel ………………………………………………….. 78
145. Recommended Fuel Specification ………………………… 78
146. Acceptable Fuel Specification ………………………………… 78
147. Sulphur Content …………………………………………………. 78
148. Aviation Kerosene Fuels ………………………………………. 78
149. Low Temperature Fuels ……………………………………. 78
150. Fatty Acid Methyl Ester Fuels ……………………………… 78
151. Petrol …………………………………………………………….. 78
152. Filling the Tank ……………………………………………….. 79
153. Draining the Fuel Sediment Bowl ………………………… 80
154. Draining the Fuel Filter ………………………………………… 81
155. Changing the Fuel Filter Element ………………………… 81
156. Bleeding the System …………………………………… 83
157. Hydraulic System
158. Checking the Oil Level …………………………………….. 84
159. Changing the Filter ………………………………………….. 84
160. Changing the High-flow Filter ……………………………… 85
161. Battery
162. Safety ……………………………………………………………. 86
163. Checking the Electrolyte Level ………………………….. 87
164. Warning Symbols …………………………………………….. 87
165. Electrical System
166. Fuses – AK and AR Build Engines……………………………..88
167. Fuses – RE and RG Build Engines……………………………..89
168. Primary Fuses …………………………………………………… 90
169. Relays ……………………………………………………………… 90
170. Light Bulbs ……………………………………………………….. 90
171. Windscreen Washer ……………………………………….. 91
172. Tracks
173. Track Adjustment ………………………………………………. 91
174. Tyres and Wheels
175. Inflating the Tyres …………………………………………….. 92
176. Renewing Segments of Optional Non-Inflatable Tyres 92
177. Checking the Wheel Nut Torques ………………………. 92
178. Fluids, Capacities and Lubricants …………………… 93
179. Obtaining Replacement Parts ………………………….. 93
180. Storage
181. Storing the Machine …………………………………………… 94
182. OPTIONAL ATTACHMENTS Page
183. Introduction ………………………………………………….. 101
184. Quick Release Couplings ………………………………. 102
185. Connecting-Disconnecting Hydraulic Hoses ….. 103
186. Attachments Controls …………………………………….. 104
187. Shovels ………………………………………………………….. 105
188. 6-in-1 Shovel …………………………………………………… 105
189. Pallet Forks …………………………………………………….. 108
190. Manure-Silage Fork with Top Grab …………………… 109
191. Attachment Frame …………………………………………… 110
192. Wheel Mounted Tracks ……………………………………. 111
193. SPECIFICATION
194. General Specification ……………………………………… 131
195. Tyre Specification …………………………………………… 131
196. Static Dimensions – Wheeled Machines ……………. 132
197. Static Dimensions – Tracked Machines ……………. 134
198. Noise and Vibration Data
199. Machines up to serial no. 888055 ……………………….. 136
200. Machines from serial no. 888056 ………………………… 137

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