JCB Series II Loadall Operator Manual 9801-8980

JCB Series II Loadall Operator Manual 9801-8980 - Image 2

JCB Series II Loadall Operator Manual 9801-8980 - Image 3

JCB Series II Loadall Operator Manual 9801-8980 - Image 4

JCB Series II Loadall Operator Manual 9801-8980 - Image 5

jcb series ii loadall operator manual 9801 8980 2

jcb series ii loadall operator manual 9801 8980 3

JCB Series II Loadall Operator Manual 9801-8980

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-8980
Number of Pages: 254
Size: 30.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 530-70, 532-120, 533-105, 535-60, 535-95, 535-125, 535-140, 537-135, 540-70, 540-140, 540-170 Series II Loadall

1. INTRODUCTION
2. About this Handbook
3. Machine Model and Serial Number ………………….. 1
4. Using this Handbook . …………………………………….. 1
5. Units of Measurement …………………………………….. 1
6. Page Numbering ……………………………………………. 1
7. Left Side, Right Side . ……………………………………… 1
8. Using the Machine …………………………………………. 1
9. Page Cross References ………………………………….. 1
10. Machine Description …………………………………….. 2
11. Safety – Yours and Other People's ………………… 3
12. Safety Check List
13. General Safety ………………………………………………. 3
14. Operating Safety ……………………………………………. 4
15. Maintenance Safety ……………………………………….. 5
16. Safety Decals ……………………………………………….. 8
17. Identifying Your Machine
18. Identification Plate. ………………………………………….. 10
19. Unit Identification…………………………………………….. 10
20. JCB Immobiliser Option …………………………………. 12
21. OPERATION
22. Introduction …………………………………………………. 21
23. Before Entering the Cab ……………………………….. 21
24. Entering and Leaving the Cab, Doors and Windows 22
25. Opening and Closing the Door ………………………… 23
26. Open and Closing the Rear Window ………………….. 23
27. Open and Closing the Upper Door Section ……….. 24
28. Emergency Exit ……………………………………………… 24
29. Seat Controls
30. Adjusting the Seat …………………………………………… 25
31. Seat Belt
32. Fasten the Seat Belt ……………………………………….. 27
33. Release the Seat Belt ……………………………………… 27
34. Adjust the Seat Belt . ………………………………………. 27
35. Cab Layout and Controls ……………………………… 28
36. Cab Switches and Instruments
37. Starter Switch ……………………………………………….. 30
38. Steering Column Switches ………………………………. 31
39. Instrument Panel Switches (Left Hand Group) …… 32
40. Instrument Panel Switches (Right Hand Group) …. 32
41. Steer Mode Selector ……………………………………….. 33
42. Phasing 4 Wheel Steer …………………………………….. 33
43. Four Wheel Drive Disconnect Switch Option ………. 33
44. Manual Steer Mode Selection (if fitted) ………………. 33A
45. Warning Beacon ……………………………………………. 34
46. Cab Light ……………………………………………………… 34
47. Instruments …………………………………………………… 35
48. Warnings – On Instrument Panel (Visual only) ……. 35
49. Warnings – On Warning Cluster (Visual only) …….. 36
50. Warnings – On Warning Cluster (Audible-Visual) …. 36
51. Heater and Air Conditioning
52. Heater ……………………………………………………………. 37
53. Air Conditioning Option ………………………………….. 37
54. Face-Level Fan (optional…………………………………… 37
55. Boom and Carriage Controls
56. Introduction ……………………………………………………. 38
57. Single Lever Control
58. Raise Boom-Lower Boom ……………………………….. 39
59. Extend Boom-Retract Boom ……………………………. 40
60. Re-phasing of 3 Stage Booms…………………………… 40
61. Tilt Carriage Forward-Back ……………………………… 41
62. Auxiliary Operation …………………………………………. 42
63. Control Locks …………………………………………………. 42A
64. Manual Auxiliary Control
65. Raise Boom-Lower Boom ……………………………….. 43
66. Extend Boom-Retract Boom ……………………………. 44
67. Tilt Carriage Forward-Back ……………………………… 45
68. Auxiliary Operation …………………………………………. 46
69. Control Locks …………………………………………………. 47
70. Servo Control
71. Raise Boom-Lower Boom ……………………………….. 48
72. Extend Boom-Retract Boom ……………………………. 49
73. Extend-Retract Inner Boom ……………………………… 49
74. Tilt Carriage Forward-Back ……………………………… 50
75. Auxiliary Operation …………………………………………. 51
76. Control Locks …………………………………………………. 52
77. Chassis Levelling (Sway) Option …………………… 53
78. Stabiliser Control Option
79. Using the Stabilisers ……………………………………….. 54
80. Stabiliser Indicator Lights …………………………………. 54
81. Lower and Raise Stabilisers………………………………. 54A
82. Before Starting the Engine ……………………………. 55
83. Starting the Engine ………………………………………. 56
84. Preparing for Road Travel …………………………….. 57
85. Preparing for Site Travel ………………………………. 59
86. Smooth Ride System …………………………………….. 60
87. Testing the Parking Brake …………………………….. 61
88. Getting the Machine Moving
89. Operating Practices ……………………………………….. 62
90. Limited Slip Differential (LSD) ……………………………. 62
91. Operation of Five Speed Transmission ………………. 64
92. Stopping and Parking the Machine ……………….. 65
93. Using the Load Charts and Boom Indicators …. 66
94. Load Moment Indicator (LMI)
95. Checking the Indicator …………………………………….. 68
96. Setting the Volume and Brightness …………………… 69
97. Diagnostic Fault Codes ……………………………………. 69
98. LC1 Load Control System
99. Introduction ……………………………………………………. 70
100. Machine Model and Serial Number ……………………. 70
101. General Information …………………………………………. 70
102. The LC1 Indicator Display…………………………………. 71
103. Load Control Mode………………………………………….. 72
104. Ground Work Mode …………………………………………. 74
105. Emergency Override ………………………………………… 75
106. Daily Functional Check …………………………………….. 76
107. Setting the Volume and Brightness ……………………. 77
108. Diagnostic Fault Codes…………………………………….. 78
109. LC2 Load Control System
110. Introduction ……………………………………………………. 79
111. Machine Model and Serial Number ……………………. 79
112. General Information …………………………………………. 79
113. The LC2 Indicator Display…………………………………. 80
114. Load Control Mode………………………………………….. 81
115. Ground Work Mode …………………………………………. 82
116. Emergency Override ………………………………………… 83
117. Daily Functional Check …………………………………….. 84
118. Setting the Volume and Brightness ……………………. 85
119. Diagnostic Fault Codes…………………………………….. 86
120. Working with the Machine
121. Introduction ……………………………………………………. 87
122. Safety Practices ……………………………………………… 87
123. Risk Assessment……………………………………………… 88
124. Lifting and Loading Operations ………………………… 89
125. Safety Warnings ……………………………………………… 90
126. Fork Ratings …………………………………………………… 91
127. Handling Palleted Loads ………………………………….. 92
128. Uneven Loads ……………………………………………….. 93
129. Lifting Bales ………………………………………………….. 94
130. Placing Bales ………………………………………………… 94
131. Working With a Shovel……………………………………… 95
132. Use of Machines on Gradients or Slopes ……………. 97
133. Operating in Low Temperatures ……………………. 100
134. Operating in High Temperatures …………………… 100
135. Towing a Machine ………………………………………… 101
136. Recovery Hitch …………………………………………….. 101
137. Mechanical Tow Hitch Option ………………………. 102
138. Hydraulic Tow Hitch Option ………………………….. 104
139. Transporting the Machine …………………………….. 106
140. Lifting a Machine …………………………………………… 107
141. MAINTENANCE
142. Lubricants – Health and Safety
143. Hygiene ………………………………………………………… 110
144. Storage ………………………………………………………… 110
145. Waste Disposal ……………………………………………… 110
146. Handling ……………………………………………………….. 110
147. First Aid – Oil …………………………………………………. 110
148. Spillage ………………………………………………………… 110
149. Fires …………………………………………………………….. 110
150. Service Requirements
151. Introduction …………………………………………………… 111
152. Maintenance …………………………………………………. 111
153. Owner-Operator Support ………………………………… 111
154. Service-Maintenance Agreements ……………………. 111
155. Service Schedules ………………………………………… 111
156. Boom Safety Strut
157. Installing ……………………………………………………….. 115
158. Removing ……………………………………………………… 115
159. Engine Cover
160. Opening-Closing the Cover . ……………………………. 116
161. Cleaning the Machine …………………………………… 116
162. Undershield Removal and Replacement …………….. 116
163. Checking for Damage …………………………………… 118
164. Seat Belt
165. Checking the Seat Belt Condition and Security …. 118
166. Greasing (General) ……………………………………….. 118
167. Greasing (Every 50 Hours) 530-70, 540-70 …………. 119
168. Greasing (Every 50 Hours) 533-105, 535-95 ……….. 120
169. Greasing (Every 50 Hours) 535-60……………………… 121
170. Greasing (Every 50 Hours) 532-120, 535-125, 535-140
171. 537-135, 540-140, 540-170………………………………. 122
172. Greasing the Optional Sideshift Carriage …………… 123
173. Greasing (Every 500 Hours) ……………………………… 123
174. Greasing the Hydraulic Tow Hitch ……………………… 124
175. Greasing (Every 1000 Hours) ……………………………. 124
176. Oiling …………………………………………………………… 125
177. Brakes
178. Checking the Footbrake Fluid Level ………………….. 125
179. Parking Brake Adjustment ………………………………… 125A
180. Tyres And Wheels
181. Tyre Inflation …………………………………………………. 126
182. Checking The Roadwheel Tightness ………………… 126
183. Engine Air Filter
184. Changing the Elements …………………………………… 126A
185. Engine Oil And Filter
186. Checking the Oil Level ……………………………………. 127
187. Changing the Oil And Filter ……………………………… 127
188. Engine Cooling System
189. Checking the Coolant Level …………………………….. 128
190. Coolant Mixtures ……………………………………………. 129
191. Changing the Coolant …………………………………….. 130
192. Fuel System
193. Types of Fuel ………………………………………………… 131
194. Low Temperature Fuels ………………………………….. 131
195. Filling the Tank ………………………………………………. 132
196. Priming the System ………………………………………… 132
197. Draining the Filter (A Series Engine) ………………….. 134
198. Changing the Filter Element (A Series Engine) …… 134
199. Draining the Filter (R Series Engine) …………………. 135
200. Changing the Filter Element (R Series Engine) …… 135
201. Draining the Sediment Bowl ……………………………. 136
202. Cleaning the Sediment Bowl ……………………………. 136
203. Transmission
204. Check Transmission Oil Level ………………………….. 137
205. Changing the Oil and Filter ……………………………….. 138
206. Front And Rear Axle
207. Checking the Axle Oil Level …………………………….. 140
208. Changing the Axle Oil …………………………………….. 140
209. Front And Rear Hub
210. Checking the Hub Oil Levels ……………………………. 141
211. Oil Immersed Brakes ………………………………………. 141
212. Changing the Hub Oil ……………………………………… 141
213. Hydraulic System
214. Checking The Fluid Level ………………………………… 142
215. Changing The Pilot Filter Element …………………….. 143
216. Changing The Filter Element ……………………………. 144
217. Hose Burst Protection Valves
218. Checking The Hose Burst Protection Valves ……… 146
219. Battery
220. Warning Symbols …………………………………………… 148
221. Checking the Electrolyte Level ………………………… 149
222. Battery Isolator ………………………………………………. 150
223. Jump-Starting the Engine . ……………………………. 151
224. Electrical System
225. Fuse Identification ………………………………………….. 152
226. Fuse Links………………………………………………………. 152
227. Bulbs ……………………………………………………………. 153
228. Adjusting the Alternator Drive Belt ……………………. 153
229. Heater and Air Conditioning Options
230. Adjusting the Air Conditioning Compressor
231. Drive Belt ………………………………………………………. 154
232. Changing the Air Intake Filter …………………………… 154
233. Windscreen Washer ……………………………………… 155
234. Obtaining Replacement Parts ……………………….. 155
235. Fluids, Lubricants, Capacities and Specifications
236. 530-70, 533-105, 535-60, 535-95 and 540-70 ………. 156
237. 532-120, 535-125, 535-140, 537-135 540-140
238. and 540-170 ……………………………………………………… 157
239. Boom Wear Pad Clearance
240. Wear Limits ……………………………………………………. 158
241. OPTIONAL ATTACHMENTS
242. Introduction …………………………………………………. 161
243. Quick Release Couplings
244. Quick Release Couplings – Do’s and Don’ts . …….. 163
245. Remove Pressure from Service Lines ……………….. 163A
246. Connecting Quick Release Couplings ………………. 163A
247. Disconnecting Quick Release Couplings …………… 163A
248. Installing and Removing Q-Fit Attachments
249. Installing Attachments ……………………………………. 164
250. Removing Attachments …………………………………… 166
251. Hydraulic Pin Locking Option
252. Installing Attachments ……………………………………. 167
253. Removing Attachments …………………………………… 169
254. Extension Jib
255. Safety …………………………………………………………… 171
256. Installing-Removing …………………………………………. 171
257. Operation ……………………………………………………… 171
258. Maintenance …………………………………………………. 172
259. Fork Mounted Hook
260. Safety …………………………………………………………… 173
261. Installing ……………………………………………………….. 173
262. Removing ……………………………………………………… 173
263. Operation ……………………………………………………… 174
264. Maintenance …………………………………………………. 174
265. Sideshift Carriage ………………………………………….. 175
266. Operation ………………………………………………………. 176
267. Installing the Sideshift Carriage ………………………… 177
268. Removing the Sideshift Carriage ………………………. 178
269. Roof Truss Jib
270. Safety…………………………………………………………….. 179
271. Installing-Removing …………………………………………. 179
272. Operation ………………………………………………………. 179
273. Maintenance ………………………………………………….. 181
274. Work Platforms ……………………………………………… 182
275. SPECIFICATIONS
276. Static Dimensions ………………………………………….. 191
277. Performance Dimensions ……………………………… 195
278. Axle Weight Distribution ……………………………….. 196
279. Engine Emissions ………………………………………….. 197
280. Tyres and Pressures …………………………………….. 198
281. Trailer Towing Limitations………………………………. 199B
282. Noise and Vibration Data ……………………………… 200
283. Load Charts ………………………………………………….. 201

Rate this product