JCB Side Engine (MC05, LLMI-LLMC) Loadalls Operator Manual 9811-0434

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JCB Side Engine (MC05, LLMI-LLMC) Loadalls Operator Manual 9811-0434

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0434
Number of Pages: 355
Size: 67.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Side Engine (MC05, LLMI-LLMC) Loadalls

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..15
22. Introduction …………………………………………………………………………………15
23. Safety Label Identification …………………………………………………………….16
24. Identifying Your Machine …………………………………………………………………..19
25. Machine Identification Plate ………………………………………………………….19
26. Component Identification Plates …………………………………………………….21
27. Machine Security ……………………………………………………………………………..25
28. Introduction …………………………………………………………………………………25
29. JCB Plantguard …………………………………………………………………………..25
30. Operation
31. Introduction ……………………………………………………………………………………..27
32. Before Entering the Cab ……………………………………………………………………28
33. Entering and Leaving the Cab ……………………………………………………………29
34. Emergency Exit …………………………………………………………………………..30
35. Doors and Windows …………………………………………………………………………32
36. Opening and Closing the Door ………………………………………………………32
37. Opening and Closing the Upper Door Section …………………………………32
38. Opening and Closing the Rear Window ………………………………………….33
39. Seat Controls …………………………………………………………………………………..34
40. Introduction …………………………………………………………………………………34
41. Seat Options ……………………………………………………………………………….34
42. Suspension Seat (KAB 100 Series – Mechanical) …………………………….35
43. Suspension Seat (KAB 100 Series – Air) …………………………………………36
44. Suspension Seat (KAB 800 Series – Air) …………………………………………37
45. Suspension Seat (Grammer – Air) ………………………………………………….38
46. Seat Belt …………………………………………………………………………………………40
47. Inertia Reel Seat Belt …………………………………………………………………..40
48. Static Seat Belt ……………………………………………………………………………41
49. Cab Layout ……………………………………………………………………………………..42
50. Operating Levers …………………………………………………………………………43
51. Component Key …………………………………………………………………………..44
52. Drive Controls, Switches and Instruments ……………………………………………45
53. Drive Controls ……………………………………………………………………………..45
54. Switches …………………………………………………………………………………….52
55. Instrument Panel (SD and SF Engines) ………………………………………….60
56. Instrument Panel (SE Engine) ……………………………………………………….66
57. Torque Lock (6-Speed Transmission) ……………………………………………..78
58. Air Conditioning and Cab Heater Controls ………………………………………79
59. Operating Levers ……………………………………………………………………………..80
60. Introduction …………………………………………………………………………………80
61. Control Layouts …………………………………………………………………………..80
62. Boom and Carriage Controls …………………………………………………………81
63. Auxiliary Controls ………………………………………………………………………..86
64. Chassis Levelling (Sway) Option ……………………………………………………91
65. Stabiliser Control Option ……………………………………………………………….93
66. Safety Equipment …………………………………………………………………………….95
67. Control Locks ……………………………………………………………………………..95
68. Load Charts ………………………………………………………………………………..99
69. Boom Indicators ………………………………………………………………………..102
70. Longitudinal Load Moment Indicator (LLMI) …………………………………..103
71. Longitudinal Load Moment Control (LLMC) System ……………………….107
72. MC05 Load Control System ……………………………………………………….. 112
73. Inclinometer ……………………………………………………………………………… 119
74. Beacon …………………………………………………………………………………….120
75. Fire Extinguisher (if fitted) …………………………………………………………..120
76. Before Starting the Engine ……………………………………………………………….122
77. Starting the Engine …………………………………………………………………………124
78. Preparing the Machine for Travel ……………………………………………………..126
79. Introduction ……………………………………………………………………………….126
80. Preparing for Road Travel …………………………………………………………..126
81. Preparing for Site Travel ……………………………………………………………..128
82. Smooth Ride System (SRS) ………………………………………………………..130
83. Getting the Machine Moving …………………………………………………………….131
84. Operating Practices ……………………………………………………………………131
85. Operating Procedure ………………………………………………………………….132
86. Stopping and Parking the Machine ……………………………………………………134
87. Working with the Machine ……………………………………………………………….135
88. Operating Practices and Site Safety …………………………………………….135
89. Clothing and Safety Equipment ……………………………………………………135
90. Danger Zone …………………………………………………………………………….135
91. Working with the Boom ………………………………………………………………136
92. Use of Machines on Gradients or Slopes ………………………………………146
93. Interlock System ………………………………………………………………………..149
94. Operating Environment ……………………………………………………………………150
95. Operating in Low Temperatures …………………………………………………..150
96. Operating in High Temperatures ………………………………………………….150
97. Tow Hitch Options …………………………………………………………………………..151
98. Introduction ……………………………………………………………………………….151
99. Connecting the Trailer ………………………………………………………………..152
100. Preparing the Trailer for Towing …………………………………………………..159
101. Refuelling the Machine ……………………………………………………………………163
102. Low Fuel Levels ………………………………………………………………………..163
103. Filling the Tank ………………………………………………………………………….163
104. Moving a Disabled Machine …………………………………………………………….165
105. Recovery Hitch ………………………………………………………………………….165
106. Transporting the Machine ………………………………………………………………..166
107. Lifting a Machine ……………………………………………………………………………167
108. Storage of the Machine …………………………………………………………………..169
109. Introduction ……………………………………………………………………………….169
110. Storage Area …………………………………………………………………………….169
111. Prepare the Machine for Storage …………………………………………………169
112. Put the Machine into Storage ………………………………………………………169
113. During Storage ………………………………………………………………………….169
114. Take the Machine Out of Storage …………………………………………………170
115. Routine Maintenance
116. Service Requirements …………………………………………………………………….171
117. Introduction ……………………………………………………………………………….171
118. Owner-Operator Support …………………………………………………………….171
119. Service-Maintenance Agreements ……………………………………………….171
120. Initial Service and Inspection ……………………………………………………….171
121. Fit for Purpose Tests for Lifting Equipment …………………………………….172
122. Obtaining Replacement Parts ………………………………………………………172
123. Health and Safety …………………………………………………………………………..173
124. Lubricants …………………………………………………………………………………173
125. Battery ……………………………………………………………………………………..175
126. Service Schedules ………………………………………………………………………….177
127. Introduction ……………………………………………………………………………….177
128. How to Use the Service Schedules ………………………………………………177
129. Calendar Equivalents …………………………………………………………………177
130. Pre-start Cold Checks, Service Points and Fluid Levels ………………….178
131. Functional Test and Final Inspection …………………………………………….182
132. Fluids, Lubricants and Capacities ……………………………………………………..184
133. Coolant Mixtures ……………………………………………………………………….186
134. Fuels ………………………………………………………………………………………..187
135. Prepare the Machine for Maintenance ………………………………………………190
136. Introduction ……………………………………………………………………………….190
137. How to Make the Machine Safe (Boom Lowered) …………………………..191
138. How to Make the Machine Safe (Boom Lifted) ……………………………….192
139. Cleaning the Machine ……………………………………………………………………..195
140. Introduction ……………………………………………………………………………….195
141. Preparing the Machine for Cleaning ……………………………………………..195
142. Cleaning the Machine …………………………………………………………………196
143. Fan Reverse (if fitted) …………………………………………………………………198
144. Checking for Damage ……………………………………………………………………..199
145. Check the Machine Body and Structure ………………………………………..199
146. Check the Tyres ………………………………………………………………………..199
147. Check the Seat and Seat Belt ……………………………………………………..199
148. Check the Hydraulic Hoses and Fittings ……………………………………….199
149. Check the Electrical Circuits ………………………………………………………..199
150. Checking the ROPS-FOPS Structure ……………………………………………201
151. Greasing ……………………………………………………………………………………….202
152. Introduction ……………………………………………………………………………….202
153. Preparing the Machine for Greasing …………………………………………….202
154. Every 50 Hours ………………………………………………………………………….203
155. Every 500 Hours ……………………………………………………………………….. 211
156. Every 1000 Hours ………………………………………………………………………213
157. Access Panels ……………………………………………………………………………….214
158. Introduction ……………………………………………………………………………….214
159. Battery Cover ……………………………………………………………………………214
160. Engine Cover …………………………………………………………………………….215
161. Rear Cover (if fitted) …………………………………………………………………..216
162. Undershield ………………………………………………………………………………217
163. Cab Heater and Air Conditioning ………………………………………………………218
164. Changing the Air Intake Filter ………………………………………………………218
165. Boom ……………………………………………………………………………………………219
166. Re-phasing of 3-Stage Booms …………………………………………………….219
167. Brakes ………………………………………………………………………………………….220
168. Park Brake ………………………………………………………………………………..220
169. Foot Brake (Excluding 550-80 Machines) ……………………………………..222
170. Footbrake (550-80 Machines) ……………………………………………………..222
171. Electrical System ……………………………………………………………………………223
172. Battery ……………………………………………………………………………………..223
173. Jump Starting the Engine ……………………………………………………………225
174. Fuses ……………………………………………………………………………………….226
175. Primary Fuses …………………………………………………………………………..239
176. Relays ……………………………………………………………………………………..240
177. Engine ………………………………………………………………………………………….250
178. Oil and Filter ……………………………………………………………………………..250
179. Cooling System …………………………………………………………………………252
180. Crankcase Ventilation (if fitted) …………………………………………………….254
181. Front End Accessory Drive Belt …………………………………………………..255
182. Air Filter ……………………………………………………………………………………257
183. Fuel System …………………………………………………………………………………..259
184. Introduction ……………………………………………………………………………….259
185. Water Separator and Engine Fuel Filter ………………………………………..259
186. Bleeding the System ………………………………………………………………….265
187. Hydraulic System ……………………………………………………………………………267
188. Introduction ……………………………………………………………………………….267
189. Releasing the Hydraulic Pressure ………………………………………………..268
190. Oil and FIlters ……………………………………………………………………………269
191. Hose Burst Protection Valves ………………………………………………………275
192. Transmission …………………………………………………………………………………277
193. Gearbox ……………………………………………………………………………………277
194. Front and Rear Axle …………………………………………………………………..280
195. Tyres and Wheels …………………………………………………………………………..284
196. Tyre Inflation ……………………………………………………………………………..284
197. Wheel Nuts ……………………………………………………………………………….285
198. Wheel Alignment ……………………………………………………………………………286
199. Introduction ……………………………………………………………………………….286
200. Manual Steer Mode Selector ……………………………………………………….286
201. Electronic Steer Mode Selector ……………………………………………………287
202. Wear Pads …………………………………………………………………………………….288
203. Boom Wear Pad Clearance …………………………………………………………288
204. Windscreen Washer ……………………………………………………………………….291
205. Checking the Level …………………………………………………………………….291
206. Fire Extinguisher (if fitted) ………………………………………………………………..292
207. Checking the Fire Extinguisher ……………………………………………………292
208. Optional Attachments
209. Introduction ……………………………………………………………………………………293
210. Attachments for your Machine ………………………………………………………….294
211. Connecting-Disconnecting Hydraulic Hoses ……………………………………….295
212. Introduction ……………………………………………………………………………….295
213. Connecting the Hydraulic Hoses ………………………………………………….295
214. Disconnecting the Hydraulic Hoses ………………………………………………296
215. Quick Release Couplings ……………………………………………………………297
216. Q-Fit Attachments …………………………………………………………………………..299
217. Mechanical Pin Locking Option ……………………………………………………299
218. Hydraulic Pin Locking Option ………………………………………………………301
219. Extension Jibs, Hooks and Suspended Loads ……………………………………303
220. Sideshift Carriage …………………………………………………………………………..304
221. Operation ………………………………………………………………………………….304
222. Installing the Sideshift Carriage ……………………………………………………305
223. Removing the Sideshift Carriage ………………………………………………….306
224. Maintenance ……………………………………………………………………………..307
225. Attachments with Hydraulic Clamping of Loads ………………………………….308
226. Work Platforms ………………………………………………………………………………309
227. Specifications
228. Static Dimensions ………………………………………………………………………….. 311
229. 531-70, 541-70 …………………………………………………………………………. 311
230. 533-105 ……………………………………………………………………………………312
231. 535-95 ……………………………………………………………………………………..314
232. 536-60 ……………………………………………………………………………………..316
233. 536-70 ……………………………………………………………………………………..318
234. 535-125 HiViz, 535-140 HiViz ……………………………………………………..319
235. 540-140, 550-140 ………………………………………………………………………321
236. 540-170 ……………………………………………………………………………………323
237. 550-80 ……………………………………………………………………………………..325
238. Performance Dimensions ………………………………………………………………..326
239. Lift Performance ………………………………………………………………………..326
240. Maximum Wading Depth …………………………………………………………….328
241. Wind Loads ………………………………………………………………………………328
242. Axle Weight Distribution ………………………………………………………………….329
243. Machines Without Stabilisers ………………………………………………………329
244. Machines With Stabilisers …………………………………………………………..330
245. Noise Data …………………………………………………………………………………….331
246. Introduction ……………………………………………………………………………….331
247. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………331
248. 535-125 HiViz, 535-140 HiViz ……………………………………………………..331
249. 540-140, 550-140, 540-170 …………………………………………………………331
250. 550-80 ……………………………………………………………………………………..331
251. Vibration Data ………………………………………………………………………………..332
252. Introduction ……………………………………………………………………………….332
253. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………333
254. 535-125 HiViz, 535-140 HiViz ……………………………………………………..334
255. 540-140, 550-140 ………………………………………………………………………335
256. 540-170 ……………………………………………………………………………………336
257. 550-80 ……………………………………………………………………………………..337
258. Tyre Sizes and Pressures ………………………………………………………………..338
259. Introduction ……………………………………………………………………………….338
260. Specifications ……………………………………………………………………………338
261. Trailer Towing ………………………………………………………………………………..343
262. Towing Limitations ……………………………………………………………………..343
263. Warranty Information
264. Machine Service Record Sheet ………………………………………………………..344

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