JCB Side Engine (Tier 2 Engine) Loadalls Operator Manual 9811-5800

JCB Side Engine (Tier 2 Engine) Loadalls Operator Manual 9811-5800 - Image 2

JCB Side Engine (Tier 2 Engine) Loadalls Operator Manual 9811-5800 - Image 3

JCB Side Engine (Tier 2 Engine) Loadalls Operator Manual 9811-5800 - Image 4

JCB Side Engine (Tier 2 Engine) Loadalls Operator Manual 9811-5800 - Image 5

jcb side engine tier 2 engine loadalls operator manual 9811 5800 2

jcb side engine tier 2 engine loadalls operator manual 9811 5800 3

JCB Side Engine (Tier 2 Engine) Loadalls Operator Manual 9811-5800

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5800
Number of Pages: 308
Size: 26.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Side Engine (Tier 2 Engine) Loadalls

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..15
22. Introduction …………………………………………………………………………………15
23. Safety Label Identification …………………………………………………………….16
24. Identifying Your Machine …………………………………………………………………..19
25. Machine Identification Plate ………………………………………………………….19
26. Component Identification Plates …………………………………………………….21
27. Machine Security ……………………………………………………………………………..25
28. Introduction …………………………………………………………………………………25
29. JCB Plantguard …………………………………………………………………………..25
30. Construction Equipment Security And Registration Scheme (CESAR) .25
31. LiveLink ……………………………………………………………………………………..25
32. Operation
33. Introduction ……………………………………………………………………………………..27
34. Before Entering the Cab ……………………………………………………………………28
35. Entering and Leaving the Cab ……………………………………………………………29
36. Emergency Exit …………………………………………………………………………..30
37. Doors and Windows …………………………………………………………………………31
38. Opening and Closing the Door ………………………………………………………31
39. Opening and Closing the Upper Door Section …………………………………31
40. Opening and Closing the Rear Window ………………………………………….32
41. Seat Controls …………………………………………………………………………………..33
42. Introduction …………………………………………………………………………………33
43. Seat Options ……………………………………………………………………………….33
44. Suspension Seat (KAB 100 Series – Mechanical) …………………………….34
45. Suspension Seat (KAB 100 Series – Air) …………………………………………35
46. Suspension Seat (KAB 800 Series – Air) …………………………………………36
47. Suspension Seat (Grammer – Air) ………………………………………………….37
48. Seat Belt …………………………………………………………………………………………39
49. Inertia Reel Seat Belt …………………………………………………………………..39
50. Static Seat Belt ……………………………………………………………………………40
51. Cab Layout ……………………………………………………………………………………..41
52. Component Key …………………………………………………………………………..43
53. Drive Controls, Switches and Instruments ……………………………………………44
54. Drive Controls ……………………………………………………………………………..44
55. Switches …………………………………………………………………………………….48
56. Instrument Panel …………………………………………………………………………54
57. Air Conditioning and Cab Heater Controls ………………………………………60
58. Operating Levers ……………………………………………………………………………..61
59. Introduction …………………………………………………………………………………61
60. Control Layouts …………………………………………………………………………..61
61. Boom and Carriage Controls …………………………………………………………62
62. Auxiliary Controls ………………………………………………………………………..66
63. Chassis Levelling (Sway) Option ……………………………………………………69
64. Stabiliser Control Option ……………………………………………………………….71
65. Safety Equipment …………………………………………………………………………….73
66. Control Locks ……………………………………………………………………………..73
67. Load Charts ………………………………………………………………………………..76
68. Boom Indicators ………………………………………………………………………….78
69. Load Moment Indicator (LMI) ………………………………………………………..78
70. LC1 and LC4 Load Control Systems ………………………………………………83
71. LC2, LC3 and LC5 Load Control System ………………………………………..91
72. Inclinometer ………………………………………………………………………………..96
73. Beacon ………………………………………………………………………………………97
74. Fire Extinguisher (if fitted) …………………………………………………………….97
75. Before Starting the Engine …………………………………………………………………98
76. Starting the Engine …………………………………………………………………………100
77. Immobiliser (if fitted) …………………………………………………………………..101
78. Preparing the Machine for Travel ……………………………………………………..103
79. Introduction ……………………………………………………………………………….103
80. Preparing for Road Travel …………………………………………………………..103
81. Preparing for Site Travel ……………………………………………………………..105
82. Smooth Ride System (SRS) ………………………………………………………..107
83. Getting the Machine Moving …………………………………………………………….108
84. Operating Practices ……………………………………………………………………108
85. Operating Procedure ………………………………………………………………….109
86. Stopping and Parking the Machine …………………………………………………… 110
87. Working with the Machine ………………………………………………………………. 111
88. Operating Practices and Site Safety ……………………………………………. 111
89. Clothing and Safety Equipment …………………………………………………… 111
90. Danger Zone ……………………………………………………………………………. 111
91. Safety Practices ……………………………………………………………………….. 111
92. Working with the Boom ……………………………………………………………… 113
93. Use of Machines on Gradients or Slopes ………………………………………122
94. Interlock System ………………………………………………………………………..125
95. Operating Environment ……………………………………………………………………126
96. Operating in Low Temperatures …………………………………………………..126
97. Operating in High Temperatures ………………………………………………….126
98. Tow Hitch Options …………………………………………………………………………..127
99. Introduction ……………………………………………………………………………….127
100. Connecting the Trailer ………………………………………………………………..128
101. Preparing the Trailer for Towing …………………………………………………..131
102. Refuelling the Machine ……………………………………………………………………133
103. Low Fuel Levels ………………………………………………………………………..133
104. Filling the Tank ………………………………………………………………………….133
105. Moving a Disabled Machine …………………………………………………………….135
106. Recovery Hitch ………………………………………………………………………….135
107. Transporting the Machine ………………………………………………………………..136
108. Lifting a Machine ……………………………………………………………………………137
109. Storage of the Machine …………………………………………………………………..138
110. Introduction ……………………………………………………………………………….138
111. Storage Area …………………………………………………………………………….138
112. Prepare the Machine for Storage …………………………………………………138
113. Put the Machine into Storage ………………………………………………………138
114. During Storage ………………………………………………………………………….138
115. Take the Machine Out of Storage …………………………………………………139
116. Routine Maintenance
117. Service Requirements …………………………………………………………………….141
118. Introduction ……………………………………………………………………………….141
119. Owner-Operator Support …………………………………………………………….141
120. Service-Maintenance Agreements ……………………………………………….141
121. Initial Service and Inspection (100 Hours) ……………………………………..141
122. Fit for Purpose Tests for Lifting Equipment …………………………………….142
123. Obtaining Replacement Parts ………………………………………………………142
124. Health and Safety …………………………………………………………………………..143
125. Lubricants …………………………………………………………………………………143
126. Battery ……………………………………………………………………………………..145
127. Service Schedules ………………………………………………………………………….147
128. Introduction ……………………………………………………………………………….147
129. How to Use the Service Schedules ………………………………………………147
130. Calendar Equivalents …………………………………………………………………147
131. Pre-start Cold Checks, Service Points and Fluid Levels ………………….148
132. Functional Test and Final Inspection …………………………………………….151
133. Fluids, Lubricants and Capacities ……………………………………………………..153
134. Coolant Mixtures ……………………………………………………………………….155
135. Fuels ………………………………………………………………………………………..156
136. Prepare the Machine for Maintenance ………………………………………………159
137. Introduction ……………………………………………………………………………….159
138. How to Make the Machine Safe (Boom Lowered) …………………………..160
139. How to Make the Machine Safe (Boom Lifted) ……………………………….161
140. Cleaning the Machine ……………………………………………………………………..164
141. Introduction ……………………………………………………………………………….164
142. Preparing the Machine for Cleaning ……………………………………………..164
143. Cleaning the Machine …………………………………………………………………165
144. Fan Reverse (if fitted) …………………………………………………………………167
145. Checking for Damage ……………………………………………………………………..168
146. Check the Machine Body and Structure ………………………………………..168
147. Check the Tyres ………………………………………………………………………..168
148. Check the Seat and Seat Belt ……………………………………………………..168
149. Check the Hydraulic Hoses and Fittings ……………………………………….168
150. Check the Electrical Circuits ………………………………………………………..169
151. Checking the ROPS-FOPS Structure ……………………………………………170
152. Greasing ……………………………………………………………………………………….171
153. Introduction ……………………………………………………………………………….171
154. Preparing the Machine for Greasing …………………………………………….171
155. Every 50 Hours ………………………………………………………………………….172
156. Every 500 Hours ………………………………………………………………………..178
157. Every 1000 Hours ………………………………………………………………………180
158. Access Panels ……………………………………………………………………………….181
159. Battery Cover ……………………………………………………………………………181
160. Engine Cover …………………………………………………………………………….182
161. Rear Cover (if fitted) …………………………………………………………………..183
162. Undershield ………………………………………………………………………………184
163. Cab Heater and Air Conditioning ………………………………………………………185
164. Changing the Air Intake Filter ………………………………………………………185
165. Boom ……………………………………………………………………………………………186
166. Re-phasing of 3-Stage Booms …………………………………………………….186
167. Brakes ………………………………………………………………………………………….187
168. Park Brake ………………………………………………………………………………..187
169. Foot Brake ………………………………………………………………………………..189
170. Electrical System ……………………………………………………………………………190
171. Battery ……………………………………………………………………………………..190
172. Jump Starting the Engine ……………………………………………………………192
173. Fuses ……………………………………………………………………………………….193
174. Primary Fuses …………………………………………………………………………..198
175. Relays ……………………………………………………………………………………..199
176. Engine ………………………………………………………………………………………….204
177. Oil and Filter ……………………………………………………………………………..204
178. Cooling System …………………………………………………………………………206
179. Front End Accessory Drive Belt …………………………………………………..208
180. Air Filter ……………………………………………………………………………………210
181. Fuel System …………………………………………………………………………………..212
182. Introduction ……………………………………………………………………………….212
183. Water Separator and Engine Fuel Filter ………………………………………..212
184. Bleeding the System ………………………………………………………………….217
185. Hydraulic System ……………………………………………………………………………218
186. Introduction ……………………………………………………………………………….218
187. Releasing the Hydraulic Pressure ………………………………………………..219
188. Oil and FIlters ……………………………………………………………………………220
189. Changing the Pilot Filter Element …………………………………………………222
190. Hose Burst Protection Valves ………………………………………………………224
191. Transmission …………………………………………………………………………………226
192. Gearbox ……………………………………………………………………………………226
193. Front and Rear Axle …………………………………………………………………..228
194. Tyres and Wheels …………………………………………………………………………..231
195. Tyre Inflation ……………………………………………………………………………..231
196. Wheel Nuts ……………………………………………………………………………….232
197. Wheel Alignment ……………………………………………………………………………233
198. Introduction ……………………………………………………………………………….233
199. Manual Steer Mode Selector ……………………………………………………….233
200. Electronic Steer Mode Selector ……………………………………………………234
201. Wear Pads …………………………………………………………………………………….235
202. Boom Wear Pad Clearance …………………………………………………………235
203. Windscreen Washer ……………………………………………………………………….237
204. Checking the Level …………………………………………………………………….237
205. Fire Extinguisher (if fitted) ………………………………………………………………..238
206. Checking the Fire Extinguisher ……………………………………………………238
207. Optional Attachments
208. Introduction ……………………………………………………………………………………239
209. Attachments for your Machine ………………………………………………………….240
210. Connecting-Disconnecting Hydraulic Hoses ……………………………………….241
211. Introduction ……………………………………………………………………………….241
212. Connecting the Hydraulic Hoses ………………………………………………….241
213. Disconnecting the Hydraulic Hoses ………………………………………………242
214. Quick Release Couplings ……………………………………………………………243
215. Q-Fit Attachments …………………………………………………………………………..245
216. Mechanical Pin Locking Option ……………………………………………………245
217. Hydraulic Pin Locking Option ………………………………………………………247
218. Extension Jib …………………………………………………………………………………249
219. Safety ………………………………………………………………………………………249
220. Installing-Removing ……………………………………………………………………249
221. Operation ………………………………………………………………………………….249
222. Maintenance ……………………………………………………………………………..250
223. Fork Mounted Hook ………………………………………………………………………..251
224. Safety ………………………………………………………………………………………251
225. Installing …………………………………………………………………………………..251
226. Removing …………………………………………………………………………………251
227. Operation ………………………………………………………………………………….252
228. Maintenance ……………………………………………………………………………..252
229. Sideshift Carriage …………………………………………………………………………..253
230. Operation ………………………………………………………………………………….253
231. Installing the Sideshift Carriage ……………………………………………………254
232. Removing the Sideshift Carriage ………………………………………………….255
233. Maintenance ……………………………………………………………………………..256
234. Roof Truss Jib ……………………………………………………………………………….257
235. Safety ………………………………………………………………………………………257
236. Installing-Removing ……………………………………………………………………257
237. Operation ………………………………………………………………………………….257
238. Extending the Jib ……………………………………………………………………….258
239. Changing the Jib Angle ………………………………………………………………259
240. Maintenance ……………………………………………………………………………..259
241. Work Platforms ………………………………………………………………………………260
242. Specifications
243. Static Dimensions …………………………………………………………………………..261
244. 531-70, 541-70 ………………………………………………………………………….261
245. 533-105 ……………………………………………………………………………………262
246. 535-95 ……………………………………………………………………………………..264
247. 536-60 ……………………………………………………………………………………..266
248. 536-70 ……………………………………………………………………………………..268
249. 535-125 HiViz, 535-140 HiViz ……………………………………………………..269
250. 540-140 ……………………………………………………………………………………271
251. 550-140 ……………………………………………………………………………………273
252. 540-170 ……………………………………………………………………………………275
253. 550-170 ……………………………………………………………………………………277
254. Performance Dimensions ………………………………………………………………..279
255. Lift Performance ………………………………………………………………………..279
256. Maximum Wading Depth …………………………………………………………….280
257. Axle Weight Distribution ………………………………………………………………….281
258. Machines Without Stabilisers ………………………………………………………281
259. Machines With Stabilisers …………………………………………………………..282
260. Trailer Towing ………………………………………………………………………………..283
261. Towing Limitations ……………………………………………………………………..283
262. Tyre Sizes and Pressures ………………………………………………………………..284
263. Introduction ……………………………………………………………………………….284
264. Specifications ……………………………………………………………………………284
265. Noise Data …………………………………………………………………………………….289
266. Introduction ……………………………………………………………………………….289
267. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………289
268. 535-125 HiViz, 535-140 HiViz, 540-140, 550-140, 540-170, 550-170 ..289
269. Vibration Data ………………………………………………………………………………..290
270. Introduction ……………………………………………………………………………….290
271. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………291
272. 540-140, 550-140 ………………………………………………………………………292
273. 535-125 HiViz, 535-140 HiViz ……………………………………………………..293
274. 540-170, 550-170 ………………………………………………………………………294
275. Warranty Information
276. Machine Service Record Sheet ………………………………………………………..295
277. Registration Information ………………………………………………………………….297

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