JCB Side Engine (Tier 3) Loadalls Operator Manual 9811-5850

JCB Side Engine (Tier 3) Loadalls Operator Manual 9811-5850 - Image 2

JCB Side Engine (Tier 3) Loadalls Operator Manual 9811-5850 - Image 3

JCB Side Engine (Tier 3) Loadalls Operator Manual 9811-5850 - Image 4

JCB Side Engine (Tier 3) Loadalls Operator Manual 9811-5850 - Image 5

jcb side engine tier 3 loadalls operator manual 9811 5850 2

jcb side engine tier 3 loadalls operator manual 9811 5850 3

JCB Side Engine (Tier 3) Loadalls Operator Manual 9811-5850

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5850
Number of Pages: 358
Size: 31.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Side Engine (Tier 3) Loadalls

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..15
22. Introduction …………………………………………………………………………………15
23. Safety Label Identification …………………………………………………………….16
24. Identifying Your Machine …………………………………………………………………..19
25. Machine Identification Plate ………………………………………………………….19
26. Component Identification Plates …………………………………………………….21
27. Machine Security ……………………………………………………………………………..25
28. Introduction …………………………………………………………………………………25
29. JCB Plantguard …………………………………………………………………………..25
30. Construction Equipment Security And Registration Scheme (CESAR) .25
31. Operation
32. Introduction ……………………………………………………………………………………..27
33. Before Entering the Cab ……………………………………………………………………28
34. Entering and Leaving the Cab ……………………………………………………………29
35. Emergency Exit …………………………………………………………………………..30
36. Doors and Windows …………………………………………………………………………32
37. Opening and Closing the Door ………………………………………………………32
38. Opening and Closing the Upper Door Section …………………………………32
39. Opening and Closing the Rear Window ………………………………………….33
40. Seat Controls …………………………………………………………………………………..34
41. Introduction …………………………………………………………………………………34
42. Seat Options ……………………………………………………………………………….34
43. Suspension Seat (KAB 100 Series – Mechanical) …………………………….35
44. Suspension Seat (KAB 100 Series – Air) …………………………………………36
45. Suspension Seat (KAB 800 Series – Air) …………………………………………37
46. Suspension Seat (Grammer – Air) ………………………………………………….38
47. Seat Belt …………………………………………………………………………………………40
48. Inertia Reel Seat Belt …………………………………………………………………..40
49. Static Seat Belt ……………………………………………………………………………41
50. Cab Layout ……………………………………………………………………………………..42
51. Operating Levers …………………………………………………………………………43
52. Component Key …………………………………………………………………………..44
53. Drive Controls, Switches and Instruments ……………………………………………45
54. Drive Controls ……………………………………………………………………………..45
55. Switches …………………………………………………………………………………….52
56. Instrument Panel (SD and SF Engine) ……………………………………………60
57. Instrument Panel (SE Engine) ……………………………………………………….66
58. Torque Lock (6-Speed Transmission) ……………………………………………..77
59. Air Conditioning and Cab Heater Controls ………………………………………78
60. Operating Levers ……………………………………………………………………………..79
61. Introduction …………………………………………………………………………………79
62. Control Layouts …………………………………………………………………………..79
63. Boom and Carriage Controls …………………………………………………………80
64. Auxiliary Controls ………………………………………………………………………..85
65. Chassis Levelling (Sway) Option ……………………………………………………90
66. Stabiliser Control Option ……………………………………………………………….92
67. Safety Equipment …………………………………………………………………………….94
68. Control Locks ……………………………………………………………………………..94
69. Load Charts ………………………………………………………………………………..98
70. Boom Indicators ………………………………………………………………………..100
71. Longitudinal Load Moment Indicator (LLMI) …………………………………..101
72. Longitudinal Load Moment Control (LLMC) System ……………………….105
73. LC1 and LC4 Load Control Systems …………………………………………….108
74. LC2, LC3 and LC5 Load Control System ……………………………………… 116
75. Inclinometer ………………………………………………………………………………121
76. Beacon …………………………………………………………………………………….122
77. Fire Extinguisher (if fitted) …………………………………………………………..122
78. Before Starting the Engine ……………………………………………………………….123
79. Starting the Engine …………………………………………………………………………125
80. Preparing the Machine for Travel ……………………………………………………..127
81. Introduction ……………………………………………………………………………….127
82. Preparing for Road Travel …………………………………………………………..127
83. Preparing for Site Travel ……………………………………………………………..129
84. Smooth Ride System (SRS) ………………………………………………………..131
85. Getting the Machine Moving …………………………………………………………….132
86. Operating Practices ……………………………………………………………………132
87. Operating Procedure ………………………………………………………………….133
88. Stopping and Parking the Machine ……………………………………………………134
89. Working with the Machine ……………………………………………………………….136
90. Operating Practices and Site Safety …………………………………………….136
91. Clothing and Safety Equipment ……………………………………………………136
92. Danger Zone …………………………………………………………………………….136
93. Safety Practices ………………………………………………………………………..136
94. Working with the Boom ………………………………………………………………138
95. Use of Machines on Gradients or Slopes ………………………………………147
96. Interlock System ………………………………………………………………………..150
97. Operating Environment ……………………………………………………………………151
98. Introduction ……………………………………………………………………………….151
99. Operating in Low Temperatures …………………………………………………..151
100. Operating in High Temperatures ………………………………………………….151
101. Tow Hitch Options …………………………………………………………………………..152
102. Introduction ……………………………………………………………………………….152
103. Connecting the Trailer ………………………………………………………………..153
104. Preparing the Trailer for Towing …………………………………………………..158
105. Refuelling the Machine ……………………………………………………………………161
106. Low Fuel Levels ………………………………………………………………………..161
107. Filling the Tank ………………………………………………………………………….161
108. Moving a Disabled Machine …………………………………………………………….163
109. Recovery Hitch ………………………………………………………………………….163
110. Transporting the Machine ………………………………………………………………..164
111. Lifting a Machine ……………………………………………………………………………165
112. Storage of the Machine …………………………………………………………………..166
113. Introduction ……………………………………………………………………………….166
114. Storage Area …………………………………………………………………………….166
115. Prepare the Machine for Storage …………………………………………………166
116. Put the Machine into Storage ………………………………………………………166
117. During Storage ………………………………………………………………………….166
118. Take the Machine Out of Storage …………………………………………………167
119. Routine Maintenance
120. Service Requirements …………………………………………………………………….169
121. Introduction ……………………………………………………………………………….169
122. Owner-Operator Support …………………………………………………………….169
123. Service-Maintenance Agreements ……………………………………………….169
124. Initial Service and Inspection (100 Hours) ……………………………………..169
125. Fit for Purpose Tests for Lifting Equipment …………………………………….170
126. Obtaining Replacement Parts ………………………………………………………170
127. Health and Safety …………………………………………………………………………..171
128. Lubricants …………………………………………………………………………………171
129. Battery ……………………………………………………………………………………..173
130. Service Schedules ………………………………………………………………………….175
131. Introduction ……………………………………………………………………………….175
132. How to Use the Service Schedules ………………………………………………175
133. Calendar Equivalents …………………………………………………………………175
134. Pre-start Cold Checks, Service Points and Fluid Levels ………………….176
135. Functional Test and Final Inspection …………………………………………….180
136. Fluids, Lubricants and Capacities ……………………………………………………..182
137. Coolant Mixtures ……………………………………………………………………….184
138. Fuels ………………………………………………………………………………………..185
139. Prepare the Machine for Maintenance ………………………………………………188
140. Introduction ……………………………………………………………………………….188
141. How to Make the Machine Safe (Boom Lowered) …………………………..189
142. How to Make the Machine Safe (Boom Lifted) ……………………………….190
143. Cleaning the Machine ……………………………………………………………………..193
144. Introduction ……………………………………………………………………………….193
145. Preparing the Machine for Cleaning ……………………………………………..193
146. Cleaning the Machine …………………………………………………………………194
147. Fan Reverse (if fitted) …………………………………………………………………196
148. Checking for Damage ……………………………………………………………………..197
149. Check the Machine Body and Structure ………………………………………..197
150. Check the Tyres ………………………………………………………………………..197
151. Check the Seat and Seat Belt ……………………………………………………..197
152. Check the Hydraulic Hoses and Fittings ……………………………………….197
153. Checking the ROPS-FOPS Structure ……………………………………………198
154. Greasing ……………………………………………………………………………………….199
155. Introduction ……………………………………………………………………………….199
156. Preparing the Machine for Greasing …………………………………………….199
157. Every 50 Hours ………………………………………………………………………….200
158. Every 500 Hours ………………………………………………………………………..206
159. Every 1000 Hours ………………………………………………………………………208
160. Access Panels ……………………………………………………………………………….209
161. Battery Cover ……………………………………………………………………………209
162. Engine Cover …………………………………………………………………………….210
163. Rear Cover (if fitted) ………………………………………………………………….. 211
164. Undershield ………………………………………………………………………………212
165. Cab Heater and Air Conditioning ………………………………………………………213
166. Changing the Air Intake Filter ………………………………………………………213
167. Boom ……………………………………………………………………………………………214
168. Re-phasing of 3-Stage Booms …………………………………………………….214
169. Brakes ………………………………………………………………………………………….215
170. Park Brake ………………………………………………………………………………..215
171. Foot Brake ………………………………………………………………………………..217
172. Electrical System ……………………………………………………………………………218
173. Battery ……………………………………………………………………………………..218
174. Jump Starting the Engine ……………………………………………………………220
175. Fuses ……………………………………………………………………………………….221
176. Primary Fuses …………………………………………………………………………..235
177. Relays ……………………………………………………………………………………..236
178. Engine ………………………………………………………………………………………….246
179. Oil and Filter ……………………………………………………………………………..246
180. Cooling System …………………………………………………………………………248
181. Crankcase Ventilation (if fitted) …………………………………………………….250
182. Front End Accessory Drive Belt …………………………………………………..251
183. Air Filter ……………………………………………………………………………………253
184. Fuel System …………………………………………………………………………………..255
185. Introduction ……………………………………………………………………………….255
186. Water Separator and Engine Fuel Filter ………………………………………..255
187. Bleeding the System ………………………………………………………………….261
188. Hydraulic System ……………………………………………………………………………263
189. Introduction ……………………………………………………………………………….263
190. Releasing the Hydraulic Pressure ………………………………………………..264
191. Oil and FIlters ……………………………………………………………………………265
192. Hose Burst Protection Valves ………………………………………………………270
193. Transmission …………………………………………………………………………………272
194. Gearbox ……………………………………………………………………………………272
195. Front and Rear Axle …………………………………………………………………..275
196. Tyres and Wheels …………………………………………………………………………..278
197. Tyre Inflation ……………………………………………………………………………..278
198. Wheel Nuts ……………………………………………………………………………….279
199. Wheel Alignment ……………………………………………………………………………280
200. Introduction ……………………………………………………………………………….280
201. Manual Steer Mode Selector ……………………………………………………….280
202. Electronic Steer Mode Selector ……………………………………………………281
203. Wear Pads …………………………………………………………………………………….282
204. Boom Wear Pad Clearance …………………………………………………………282
205. Windscreen Washer ……………………………………………………………………….284
206. Checking the Level …………………………………………………………………….284
207. Fire Extinguisher (if fitted) ………………………………………………………………..285
208. Checking the Fire Extinguisher ……………………………………………………285
209. Optional Attachments
210. Introduction ……………………………………………………………………………………287
211. Attachments for your Machine ………………………………………………………….288
212. Connecting-Disconnecting Hydraulic Hoses ……………………………………….289
213. Introduction ……………………………………………………………………………….289
214. Connecting the Hydraulic Hoses ………………………………………………….289
215. Disconnecting the Hydraulic Hoses ………………………………………………290
216. Quick Release Couplings ……………………………………………………………291
217. Q-Fit Attachments …………………………………………………………………………..293
218. Mechanical Pin Locking Option ……………………………………………………293
219. Hydraulic Pin Locking Option ………………………………………………………295
220. Extension Jib …………………………………………………………………………………297
221. Safety ………………………………………………………………………………………297
222. Installing-Removing ……………………………………………………………………297
223. Operation ………………………………………………………………………………….297
224. Maintenance ……………………………………………………………………………..298
225. Fork Mounted Hook ………………………………………………………………………..299
226. Safety ………………………………………………………………………………………299
227. Installing …………………………………………………………………………………..299
228. Removing …………………………………………………………………………………299
229. Operation ………………………………………………………………………………….300
230. Maintenance ……………………………………………………………………………..300
231. Sideshift Carriage …………………………………………………………………………..301
232. Operation ………………………………………………………………………………….301
233. Installing the Sideshift Carriage ……………………………………………………302
234. Removing the Sideshift Carriage ………………………………………………….303
235. Maintenance ……………………………………………………………………………..304
236. Roof Truss Jib ……………………………………………………………………………….305
237. Safety ………………………………………………………………………………………305
238. Installing-Removing ……………………………………………………………………305
239. Operation ………………………………………………………………………………….305
240. Extending the Jib ……………………………………………………………………….306
241. Changing the Jib Angle ………………………………………………………………307
242. Maintenance ……………………………………………………………………………..307
243. Work Platforms ………………………………………………………………………………308
244. Specifications
245. Static Dimensions …………………………………………………………………………..309
246. 531-70, 541-70 ………………………………………………………………………….309
247. 533-105 ……………………………………………………………………………………310
248. 535-95 ……………………………………………………………………………………..312
249. 536-60 ……………………………………………………………………………………..314
250. 536-70 ……………………………………………………………………………………..316
251. 535-125 HiViz, 535-140 HiViz ……………………………………………………..317
252. 540-140 ……………………………………………………………………………………319
253. 540-170 ……………………………………………………………………………………321
254. Performance Dimensions ………………………………………………………………..323
255. Lift Performance ………………………………………………………………………..323
256. Maximum Wading Depth …………………………………………………………….324
257. Axle Weight Distribution ………………………………………………………………….325
258. Machines Without Stabilisers ………………………………………………………325
259. Machines With Stabilisers …………………………………………………………..326
260. Noise Data …………………………………………………………………………………….327
261. Introduction ……………………………………………………………………………….327
262. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………327
263. 535-125 HiViz, 535-140 HiViz ……………………………………………………..327
264. 540-140, 540-170 ………………………………………………………………………327
265. Vibration Data ………………………………………………………………………………..328
266. Introduction ……………………………………………………………………………….328
267. 531-70, 533-105, 535-95, 536-60, 536-70, 541-70 …………………………329
268. 540-140 ……………………………………………………………………………………330
269. 535-125 HiViz, 535-140 HiViz ……………………………………………………..331
270. 540-170 ……………………………………………………………………………………332
271. Tyre Sizes and Pressures ………………………………………………………………..333
272. Introduction ……………………………………………………………………………….333
273. Specifications ……………………………………………………………………………333
274. Trailer Towing ………………………………………………………………………………..338
275. Towing Limitations ……………………………………………………………………..338
276. Load Charts …………………………………………………………………………………..339
277. Introduction ……………………………………………………………………………….339
278. Warranty Information
279. Machine Service Record Sheet ………………………………………………………..341
280. Registration Information ………………………………………………………………….343
281. European Community Standards
282. EC Declaration of Conformity …………………………………………………………..345
283. Introduction ……………………………………………………………………………….345
284. Explanation of the EC Declaration of Conformity ……………………………347

Rate this product