JCB Vibromax VM Range - Tier II Operator Manual 9811-9700

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JCB Vibromax VM Range - Tier II Operator Manual 9811-9700 - Image 5

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JCB Vibromax VM Range – Tier II Operator Manual 9811-9700

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-9700
Number of Pages: 174
Size: 12.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- Vibromax VM Range – Tier II

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About This Manual ……………………………………………………………………………..3
7. Product Compliance ………………………………………………………………………3
8. Machine Model and Serial Number ………………………………………………….3
9. Using this Manual ………………………………………………………………………….3
10. Cab-Canopy …………………………………………………………………………………4
11. Left Side, Right Side ………………………………………………………………………4
12. Cross References ………………………………………………………………………….4
13. Machine Description …………………………………………………………………………..5
14. The JCB Vibromax Vibratory Single Drum Roller ……………………………….5
15. Intended Use ………………………………………………………………………………..5
16. Component Locations ……………………………………………………………………6
17. Safety Check List ……………………………………………………………………………….8
18. Safety – Yours and Others ………………………………………………………………8
19. General Safety ……………………………………………………………………………..8
20. Operating Safety …………………………………………………………………………10
21. Maintenance Safety ……………………………………………………………………..13
22. Safety Labels …………………………………………………………………………………..18
23. Introduction …………………………………………………………………………………18
24. Safety Label Identification …………………………………………………………….19
25. Identifying Your Machine …………………………………………………………………..22
26. Machine Identification Plate ………………………………………………………….22
27. Component Identification Plates …………………………………………………….23
28. Machine Security ……………………………………………………………………………..24
29. Construction Equipment Security And Registration Scheme (CESAR) .24
30. Operation
31. Introduction ……………………………………………………………………………………..25
32. Before Entering the Cab ……………………………………………………………………26
33. Entering and Leaving the Cab ……………………………………………………………27
34. Emergency Exit …………………………………………………………………………..28
35. Doors and Windows …………………………………………………………………………29
36. Opening and Closing the Doors …………………………………………………….29
37. Opening and Closing the Upper Door Section …………………………………30
38. Seat Controls …………………………………………………………………………………..31
39. Introduction …………………………………………………………………………………31
40. Seat …………………………………………………………………………………………..31
41. Seat Belt …………………………………………………………………………………………32
42. Inertia Reel Seat Belt …………………………………………………………………..32
43. Static Seat Belt ……………………………………………………………………………33
44. Visibility Aids ……………………………………………………………………………………34
45. Mirrors ……………………………………………………………………………………….34
46. Cab Layout ……………………………………………………………………………………..37
47. Component Key …………………………………………………………………………..38
48. Drive Controls, Switches and Instruments ……………………………………………39
49. Drive Controls ……………………………………………………………………………..39
50. Switches …………………………………………………………………………………….42
51. Instrument Panel …………………………………………………………………………46
52. Air Conditioning and Heater Controls ……………………………………………..50
53. Before Starting the Engine …………………………………………………………………51
54. Starting the Engine …………………………………………………………………………..52
55. Getting the Machine Moving ………………………………………………………………53
56. Operating Procedure ……………………………………………………………………53
57. Stopping and Parking the Machine ……………………………………………………..54
58. Emergency Stopping of the Engine ………………………………………………..55
59. Working with the Machine …………………………………………………………………56
60. Operating Practices and Site Safety ………………………………………………56
61. Safety Practices ………………………………………………………………………….56
62. Danger Zone ………………………………………………………………………………57
63. Use of Machines on Gradients or Slopes ………………………………………..57
64. Operation Without Vibration ………………………………………………………….58
65. Operation With Vibration ………………………………………………………………59
66. Pad Foot Shells (if fitted) ………………………………………………………………60
67. Levelling Equipment (if fitted) ………………………………………………………..61
68. Operating Environment ……………………………………………………………………..62
69. Operating in Low Temperatures …………………………………………………….62
70. Operating in High Temperatures ……………………………………………………62
71. Operating in Dusty or Sandy Areas ………………………………………………..62
72. Operating in Coastal Regions ……………………………………………………….62
73. Operating on Wet or Soft Ground …………………………………………………..62
74. Cab Filters ………………………………………………………………………………….63
75. Moving a Disabled Machine ………………………………………………………………64
76. Retrieval …………………………………………………………………………………….64
77. Transporting the Machine ………………………………………………………………….67
78. Articulation Lock ………………………………………………………………………….69
79. Lifting the Machine …………………………………………………………………………..70
80. Storage of the Machine …………………………………………………………………….71
81. Introduction …………………………………………………………………………………71
82. Storage Area ………………………………………………………………………………71
83. Prepare the Machine for Storage …………………………………………………..71
84. Put the Machine into Storage ………………………………………………………..71
85. During Storage ……………………………………………………………………………71
86. Take the Machine Out of Storage …………………………………………………..72
87. Routine Maintenance
88. Service Requirements ………………………………………………………………………73
89. Introduction …………………………………………………………………………………73
90. Owner-Operator Support ………………………………………………………………73
91. Service-Maintenance Agreements …………………………………………………73
92. Initial Service and Inspection (250 Hours) ……………………………………….74
93. Obtaining Replacement Parts ………………………………………………………..74
94. Health and Safety …………………………………………………………………………….75
95. Lubricants …………………………………………………………………………………..75
96. Battery ……………………………………………………………………………………….77
97. Service Schedules ……………………………………………………………………………79
98. Introduction …………………………………………………………………………………79
99. Calander Equivelents …………………………………………………………………..79
100. How to Use the Service Schedules ………………………………………………..79
101. Pre-start Cold Checks, Service Points and Fluid Levels ……………………80
102. Functional Test and Final Inspection ………………………………………………86
103. Fluids, Lubricants and Capacities ……………………………………………………….88
104. Coolant Mixtures …………………………………………………………………………91
105. Fuel …………………………………………………………………………………………..92
106. Tools ………………………………………………………………………………………………94
107. Toolbox (if fitted) ………………………………………………………………………….94
108. Carrying Tools onto the Machine ……………………………………………………94
109. Prepare the Machine for Maintenance ………………………………………………..95
110. Introduction …………………………………………………………………………………95
111. Make the Machine Safe ………………………………………………………………..95
112. Cleaning the Machine ……………………………………………………………………….96
113. Introduction …………………………………………………………………………………96
114. Prepare the Machine ……………………………………………………………………97
115. Cleaning the Machine …………………………………………………………………..97
116. Check the Machine for Damage …………………………………………………………99
117. Check the Machine Body and Structure ………………………………………….99
118. Check the Tyres ………………………………………………………………………….99
119. Check the Hydraulic Hoses and Fittings …………………………………………99
120. Check the Seat and Seat Belt ……………………………………………………….99
121. Check the Drums ……………………………………………………………………….100
122. Check the Coolant System ………………………………………………………….100
123. Checking the ROPS Structure ……………………………………………………..100
124. Access Panels ……………………………………………………………………………….102
125. Battery Access Panel …………………………………………………………………102
126. Engine Cover …………………………………………………………………………….102
127. Brakes ………………………………………………………………………………………….104
128. Testing the Park Brake ……………………………………………………………….104
129. Electrical System ……………………………………………………………………………105
130. Battery ……………………………………………………………………………………..105
131. Jump Starting the Engine ……………………………………………………………106
132. Fuses ……………………………………………………………………………………….107
133. Relays …………………………………………………………………………………….. 111
134. Engine …………………………………………………………………………………………. 112
135. Oil and Filter …………………………………………………………………………….. 112
136. Coolant ……………………………………………………………………………………. 117
137. Drive Belt ………………………………………………………………………………….121
138. Front End Accessory Drive (FEAD) Belt – VM75-VM115-VM132-VM146 …
139. 123
140. Engine Air Filter …………………………………………………………………………125
141. Fuel System …………………………………………………………………………………..126
142. Introduction ……………………………………………………………………………….126
143. Low Fuel Levels ………………………………………………………………………..127
144. Filling the Tank ………………………………………………………………………….128
145. Draining the Fuel Tank ……………………………………………………………….128
146. Changing the Water Separator Filter …………………………………………….129
147. Changing the Engine Fuel Filter Element ………………………………………130
148. Bleeding the System ………………………………………………………………….133
149. Hydraulic System ……………………………………………………………………………135
150. Introduction ……………………………………………………………………………….135
151. Releasing the Hydraulic Pressure ………………………………………………..135
152. Oil and Filter ……………………………………………………………………………..136
153. Hydraulic Test Station …………………………………………………………………140
154. Transmission …………………………………………………………………………………141
155. Rear Axle ………………………………………………………………………………….141
156. Tyres and Wheels …………………………………………………………………………..144
157. Tyre Inflation ……………………………………………………………………………..144
158. Checking the Wheel Nut Torques …………………………………………………145
159. Drum …………………………………………………………………………………………….146
160. Smooth Drum Scraper ………………………………………………………………..146
161. Pad Foot Scraper ………………………………………………………………………146
162. Rubber Buffers ………………………………………………………………………….147
163. Drum Drive Gearbox ………………………………………………………………….147
164. Vibration System ……………………………………………………………………………149
165. Oil ……………………………………………………………………………………………149
166. Windscreen Washer ……………………………………………………………………….150
167. Checking the Level …………………………………………………………………….150
168. Specifications
169. Static Dimensions …………………………………………………………………………..151
170. VM 46D-PD, VM 75D-PD, VM 115D-PD, VM 115H …………………………151
171. VM 132 D-PD, VM 146D-PD, VM 166 D-PD, VM 200 D-PD …………….152
172. Performance Dimensions ………………………………………………………………..153
173. VM 46D, VM 46PD, VM 75D, VM 75PD ………………………………………..153
174. VM 115D-HD, VM 115PD-HPD, VM 132D, VM132PD …………………….154
175. VM 146D, VM 146PD, VM 166D, VM 166PD …………………………………155
176. VM 200D, VM 200PD …………………………………………………………………156
177. Operating Weights ………………………………………………………………………….157
178. VM46-VM115 …………………………………………………………………………….157
179. VM132-VM200 ………………………………………………………………………….157
180. Noise Data …………………………………………………………………………………….158
181. Introduction ……………………………………………………………………………….158
182. All Machines ……………………………………………………………………………..158
183. Vibration Data ………………………………………………………………………………..159
184. Tyre Sizes and Pressures ………………………………………………………………..160
185. Introduction ……………………………………………………………………………….160
186. Specifications ……………………………………………………………………………160
187. Tyre Ballast ……………………………………………………………………………….160
188. Warranty Information
189. Machine Service Record Sheet ………………………………………………………..161
190. Registration Information ………………………………………………………………….163
191. European Community Standards
192. EC Declaration of Conformity …………………………………………………………..165
193. Introduction ……………………………………………………………………………….165
194. Explanation of the EC Declaration of Conformity ……………………………167

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