JCB VM116 Operator Manual 9831-2800 - Image 2

JCB VM116 Operator Manual 9831-2800 - Image 3

JCB VM116 Operator Manual 9831-2800 - Image 4

JCB VM116 Operator Manual 9831-2800 - Image 5

JCB VM116 Operator Manual 9831-2800

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2800
Number of Pages: 172
Size: 16.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- VM116

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 2
11. Safety Warnings …………………………………………………………………………………………………………………… 2
12. General Safety …………………………………………………………………………………………………………………….. 3
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 5
17. Name and Address of the Manufacturer …………………………………………………………………………………. 5
18. Product Compliance ……………………………………………………………………………………………………………… 5
19. Description
20. General ……………………………………………………………………………………………………………………………….. 6
21. Intended Use ……………………………………………………………………………………………………………………….. 6
22. Danger Zone ……………………………………………………………………………………………………………………….. 7
23. Main Component Locations …………………………………………………………………………………………………… 8
24. Product and Component Identification
25. Machine ………………………………………………………………………………………………………………………………. 9
26. Engine ………………………………………………………………………………………………………………………………… 9
27. Operator Protective Structure ………………………………………………………………………………………………. 10
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 12
30. Safety Label Identification ……………………………………………………………………………………………………. 12
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 14
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 15
35. Road Lights ……………………………………………………………………………………………………………………….. 15
36. Direction Indicators …………………………………………………………………………………………………………….. 15
37. Hazard Warning Lights ……………………………………………………………………………………………………….. 15
38. Front Work Lights ………………………………………………………………………………………………………………. 16
39. Rear Work Lights ……………………………………………………………………………………………………………….. 16
40. Drive Mode ………………………………………………………………………………………………………………………… 16
41. Park Brake ………………………………………………………………………………………………………………………… 16
42. Horn …………………………………………………………………………………………………………………………………. 16
43. Beacon ……………………………………………………………………………………………………………………………… 16
44. Automatic Vibration …………………………………………………………………………………………………………….. 17
45. Vibration Amplitude …………………………………………………………………………………………………………….. 17
46. Two Speed Range ……………………………………………………………………………………………………………… 17
47. Interior Switches
48. Ignition Switch ……………………………………………………………………………………………………………………. 18
49. Cab Interior Light ……………………………………………………………………………………………………………….. 18
50. Front Window Washer-Wiper ……………………………………………………………………………………………….. 19
51. Rear Window Washer-Wiper ………………………………………………………………………………………………… 19
52. Engine Stop Switch ……………………………………………………………………………………………………………. 19
53. Operation
54. Introduction
55. General ……………………………………………………………………………………………………………………………… 21
56. Operating Safety
57. General ……………………………………………………………………………………………………………………………… 22
58. Worksite Safety ………………………………………………………………………………………………………………….. 24
59. Risk Assessment ……………………………………………………………………………………………………………….. 25
60. Walk-Around Inspection
61. General ……………………………………………………………………………………………………………………………… 27
62. Entering and Leaving the Operator Station
63. General ……………………………………………………………………………………………………………………………… 28
64. Emergency Exit ………………………………………………………………………………………………………………….. 29
65. Doors
66. Operator Door ……………………………………………………………………………………………………………………. 30
67. Windows
68. Side Window ……………………………………………………………………………………………………………………… 31
69. Before Starting the Engine
70. General ……………………………………………………………………………………………………………………………… 32
71. Operator Seat
72. General ……………………………………………………………………………………………………………………………… 33
73. Basic Seat …………………………………………………………………………………………………………………………. 33
74. Seat Belt
75. General ……………………………………………………………………………………………………………………………… 34
76. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 34
77. Static Seat Belt ………………………………………………………………………………………………………………….. 35
78. Mirrors
79. General ……………………………………………………………………………………………………………………………… 38
80. Starting the Engine
81. General ……………………………………………………………………………………………………………………………… 41
82. Stopping and Parking
83. General ……………………………………………………………………………………………………………………………… 43
84. Safety Equipment
85. Articulation Lock …………………………………………………………………………………………………………………. 45
86. Drive Controls
87. Steering Wheel ………………………………………………………………………………………………………………….. 47
88. Hand Throttle Control …………………………………………………………………………………………………………. 47
89. Transmission Drive Lever ……………………………………………………………………………………………………. 47
90. Instruments
91. Instrument Panel ………………………………………………………………………………………………………………… 49
92. Getting the Machine Moving
93. General ……………………………………………………………………………………………………………………………… 51
94. Working with the Drum
95. Working without Vibration ……………………………………………………………………………………………………. 52
96. Working with Vibration ………………………………………………………………………………………………………… 52
97. Padfoot Shells ……………………………………………………………………………………………………………………. 53
98. Slopes
99. General ……………………………………………………………………………………………………………………………… 56
100. Heating, Ventilating and Air-Conditioning (HVAC)
101. General ……………………………………………………………………………………………………………………………… 57
102. Air-Conditioning Controls …………………………………………………………………………………………………….. 57
103. Power Sockets
104. Auxiliary Power Socket ……………………………………………………………………………………………………….. 59
105. Battery Isolator
106. General ……………………………………………………………………………………………………………………………… 60
107. Moving a Disabled Machine
108. General ……………………………………………………………………………………………………………………………… 61
109. Jump-Starting the Engine ……………………………………………………………………………………………………. 61
110. Retrieval ……………………………………………………………………………………………………………………………. 62
111. Lifting the Machine
112. General ……………………………………………………………………………………………………………………………… 66
113. Transporting the Machine
114. General ……………………………………………………………………………………………………………………………… 68
115. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 68
116. Operating Environment
117. General ……………………………………………………………………………………………………………………………… 71
118. Operating in Low Temperatures …………………………………………………………………………………………… 71
119. Operating in High Temperatures …………………………………………………………………………………………… 71
120. Cab Filters …………………………………………………………………………………………………………………………. 72
121. Refuelling
122. General ……………………………………………………………………………………………………………………………… 73
123. Low Fuel Levels …………………………………………………………………………………………………………………. 73
124. Filling the Tank …………………………………………………………………………………………………………………… 73
125. Preservation and Storage
126. Cleaning
127. General ……………………………………………………………………………………………………………………………… 75
128. Preparation ………………………………………………………………………………………………………………………… 75
129. Checking For Damage
130. General ……………………………………………………………………………………………………………………………… 77
131. Storage
132. General ……………………………………………………………………………………………………………………………… 78
133. Put into Storage …………………………………………………………………………………………………………………. 78
134. During Storage …………………………………………………………………………………………………………………… 78
135. Take out of Storage ……………………………………………………………………………………………………………. 79
136. Security
137. General ……………………………………………………………………………………………………………………………… 80
138. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 80
139. LiveLink …………………………………………………………………………………………………………………………….. 80
140. Maintenance
141. Introduction
142. General ……………………………………………………………………………………………………………………………… 81
143. Owner-Operator Support ……………………………………………………………………………………………………… 81
144. Service-Maintenance Agreements ………………………………………………………………………………………… 81
145. Initial Service and Inspection ……………………………………………………………………………………………….. 82
146. Obtaining Spare Parts ………………………………………………………………………………………………………… 82
147. Maintenance Safety
148. General ……………………………………………………………………………………………………………………………… 83
149. Fluids and Lubricants …………………………………………………………………………………………………………. 84
150. Maintenance Schedules
151. General ……………………………………………………………………………………………………………………………… 89
152. How to Use the Maintenance Schedules ………………………………………………………………………………. 89
153. Maintenance Intervals …………………………………………………………………………………………………………. 89
154. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 90
155. Functional Tests and Final Inspection …………………………………………………………………………………… 92
156. Maintenance Positions
157. General ……………………………………………………………………………………………………………………………… 94
158. Service Points
159. General ……………………………………………………………………………………………………………………………… 95
160. Access Apertures
161. Engine Compartment Cover ………………………………………………………………………………………………… 96
162. Cab-Canopy ………………………………………………………………………………………………………………………. 97
163. Tools
164. General ……………………………………………………………………………………………………………………………… 99
165. Body and Framework
166. General …………………………………………………………………………………………………………………………… 100
167. Operator Station
168. General …………………………………………………………………………………………………………………………… 101
169. Operator Protective Structure …………………………………………………………………………………………….. 101
170. Seat ………………………………………………………………………………………………………………………………… 101
171. Seat Belt …………………………………………………………………………………………………………………………. 101
172. Doors-Hatches …………………………………………………………………………………………………………………. 102
173. Controls …………………………………………………………………………………………………………………………… 102
174. Engine
175. General …………………………………………………………………………………………………………………………… 103
176. Oil …………………………………………………………………………………………………………………………………… 103
177. Drive Belt ………………………………………………………………………………………………………………………… 105
178. Exhaust …………………………………………………………………………………………………………………………… 106
179. Air Filter
180. General …………………………………………………………………………………………………………………………… 107
181. Fuel System
182. General …………………………………………………………………………………………………………………………… 109
183. Tank ……………………………………………………………………………………………………………………………….. 111
184. Fuel Filter ………………………………………………………………………………………………………………………… 111
185. Engine Fuel Filter …………………………………………………………………………………………………………….. 112
186. Lubricity Filter ………………………………………………………………………………………………………………….. 114
187. Water Separator ………………………………………………………………………………………………………………. 114
188. Cooling System
189. General …………………………………………………………………………………………………………………………… 116
190. Coolant ……………………………………………………………………………………………………………………………. 116
191. Cooling Pack …………………………………………………………………………………………………………………… 117
192. Brakes
193. Park Brake ………………………………………………………………………………………………………………………. 119
194. Service Brake ………………………………………………………………………………………………………………….. 119
195. Axles
196. Oil …………………………………………………………………………………………………………………………………… 120
197. Hubs
198. Oil …………………………………………………………………………………………………………………………………… 122
199. Wheels
200. General …………………………………………………………………………………………………………………………… 124
201. Tyres
202. General …………………………………………………………………………………………………………………………… 126
203. Drum
204. Scraper …………………………………………………………………………………………………………………………… 128
205. Dampers …………………………………………………………………………………………………………………………. 129
206. Drive Gearbox
207. Oil …………………………………………………………………………………………………………………………………… 131
208. Vibration System
209. Oil …………………………………………………………………………………………………………………………………… 133
210. Hydraulic System
211. General …………………………………………………………………………………………………………………………… 134
212. Services ………………………………………………………………………………………………………………………….. 135
213. Oil …………………………………………………………………………………………………………………………………… 135
214. Cylinder Rams …………………………………………………………………………………………………………………. 137
215. Electrical System
216. General …………………………………………………………………………………………………………………………… 138
217. Battery …………………………………………………………………………………………………………………………….. 138
218. Battery Isolator ………………………………………………………………………………………………………………… 140
219. Fuses ……………………………………………………………………………………………………………………………… 140
220. Relays …………………………………………………………………………………………………………………………….. 141
221. Technical Data
222. Static Dimensions
223. Dimensions ………………………………………………………………………………………………………………………. 143
224. Weights …………………………………………………………………………………………………………………………… 143
225. Performance Dimensions
226. Driving Performance …………………………………………………………………………………………………………. 145
227. Fluids, Lubricants and Capacities
228. General ……………………………………………………………………………………………………………………………. 146
229. Fuel ………………………………………………………………………………………………………………………………… 146
230. Coolant ……………………………………………………………………………………………………………………………. 147
231. Torque Values
232. General ……………………………………………………………………………………………………………………………. 149
233. Electrical System
234. General ……………………………………………………………………………………………………………………………. 150
235. Bulbs ………………………………………………………………………………………………………………………………. 150
236. Fuses ………………………………………………………………………………………………………………………………. 150
237. Relays …………………………………………………………………………………………………………………………….. 152
238. Engine
239. General ……………………………………………………………………………………………………………………………. 154
240. Wheels and Tyres
241. General ……………………………………………………………………………………………………………………………. 155
242. Tyre Sizes and Pressures …………………………………………………………………………………………………. 155
243. Warranty Information
244. Service Record Sheet ……………………………………………………………………………………………………….. 157
245. Acronyms Glossary
246. CESAR Construction Equipment Security and Registration
247. FEAD Front End Accessory Drive
248. FOPS Falling Object Protective Structure
249. HVAC Heating Ventilation Air Conditioning
250. LED Light Emitting Diode
251. PIN Product Identification Number
252. PPE Personal Protective Equipment
253. ROPS Roll-Over Protective Structure
254. RPM Revolutions Per Minute

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