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Home / JCB / JCB Operator Manual PDF
JCB VMT390, VMT400, VMT480, VMT500 Vibromax Operator Manual 9811-3250
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JCB VMT390, VMT400, VMT480, VMT500 Vibromax Operator Manual 9811-3250

$20.00

  • Type Of Manual: Operator Manual
  • ManualID: 9811-3250
  • Number of Pages: 106
  • Size: 4.7MB
  • Format: PDF
Category: JCB Operator Manual PDF
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  • Model List:

    • VMT390, VMT400, VMT480, VMT500 Vibromax
  • 1. Safety Notices
  • 2. Important Information …………………………………………………………………………1
  • 3. The Operator Manual …………………………………………………………………….1
  • 4. Safety Warnings ……………………………………………………………………………1
  • 5. Introduction
  • 6. About This Handbook …………………………………………………………………………3
  • 7. Machine Model and Serial Number ………………………………………………….3
  • 8. Using this Manual ………………………………………………………………………….3
  • 9. Units of Measurement ……………………………………………………………………3
  • 10. Left Side, Right Side ………………………………………………………………………3
  • 11. Using the Machine …………………………………………………………………………3
  • 12. Cross References ………………………………………………………………………….4
  • 13. Machine Description …………………………………………………………………………..5
  • 14. The JCB Vibromax Vibratory Tandem Drum Roller …………………………….5
  • 15. Intended Use ………………………………………………………………………………..5
  • 16. Component Locations ……………………………………………………………………6
  • 17. Safety Check List ……………………………………………………………………………….8
  • 18. Safety – Yours and Others ………………………………………………………………8
  • 19. General Safety ……………………………………………………………………………..8
  • 20. Operating Safety …………………………………………………………………………10
  • 21. Maintenance Safety ……………………………………………………………………..13
  • 22. Safety Decals ………………………………………………………………………………….18
  • 23. Introduction …………………………………………………………………………………18
  • 24. Safety Decal Recognition ……………………………………………………………..19
  • 25. Identifying Your Machine …………………………………………………………………..20
  • 26. Machine Identification Plate ………………………………………………………….20
  • 27. Component Identification Plates …………………………………………………….21
  • 28. Operation
  • 29. Introduction ……………………………………………………………………………………..23
  • 30. Before Mounting the Machine …………………………………………………………….24
  • 31. Mounting and Dismounting the Machine ……………………………………………..25
  • 32. Seat Controls …………………………………………………………………………………..26
  • 33. Introduction …………………………………………………………………………………26
  • 34. Basic Seat ………………………………………………………………………………….26
  • 35. Seat Belt …………………………………………………………………………………………27
  • 36. Static Seat Belt ……………………………………………………………………………27
  • 37. Control Layout …………………………………………………………………………………28
  • 38. Drive Controls, Switches and Instruments ……………………………………………29
  • 39. Drive Controls ……………………………………………………………………………..29
  • 40. Instrument Panel …………………………………………………………………………32
  • 41. Before Starting the Engine …………………………………………………………………35
  • 42. Starting the Engine …………………………………………………………………………..36
  • 43. Getting the Machine Moving ………………………………………………………………37
  • 44. Operating Procedure ……………………………………………………………………37
  • 45. Stopping and Parking the Machine ……………………………………………………..38
  • 46. Roll Over Protection Structure (ROPS) ……………………………………………….39
  • 47. Leaving the Machine in an Emergency …………………………………………..39
  • 48. Working with the Machine …………………………………………………………………40
  • 49. Introduction …………………………………………………………………………………40
  • 50. Safety Practices ………………………………………………………………………….40
  • 51. Safety Warnings ………………………………………………………………………….40
  • 52. Use of Machines on Gradients or Slopes ………………………………………..41
  • 53. Operation without Vibration …………………………………………………………..42
  • 54. Operation with Vibration ……………………………………………………………….43
  • 55. Operating the Sprinklers ……………………………………………………………….44
  • 56. Operating in Low and High Temperatures ……………………………………………45
  • 57. Low Temperatures ……………………………………………………………………….45
  • 58. High Temperatures ………………………………………………………………………45
  • 59. Moving a Disabled Machine ………………………………………………………………46
  • 60. Transporting the Machine ………………………………………………………………….47
  • 61. Towing the Machine ………………………………………………………………………….48
  • 62. Towing Instructions ………………………………………………………………………48
  • 63. Transport Safety Equipment ………………………………………………………………49
  • 64. Articulation Lock ………………………………………………………………………….49
  • 65. Lifting a Machine ……………………………………………………………………………..50
  • 66. Storage …………………………………………………………………………………………..51
  • 67. Routine Maintenance
  • 68. Service Requirements ………………………………………………………………………53
  • 69. Introduction …………………………………………………………………………………53
  • 70. Owner-Operator Support ………………………………………………………………53
  • 71. Service-Maintenance Agreements …………………………………………………53
  • 72. Initial Service and Inspection (250 Hours) ……………………………………….53
  • 73. Obtaining Replacement Parts ………………………………………………………..54
  • 74. Health and Safety …………………………………………………………………………….55
  • 75. Lubricants …………………………………………………………………………………..55
  • 76. Battery ……………………………………………………………………………………….57
  • 77. First Aid – Electrolyte ……………………………………………………………………57
  • 78. Service Schedules ……………………………………………………………………………59
  • 79. Introduction …………………………………………………………………………………59
  • 80. How to Use the Service Schedules ………………………………………………..59
  • 81. Pre-start Cold Checks, Service Points and Fluid Levels ……………………60
  • 82. Functional Test and Final Inspection ………………………………………………62
  • 83. Fluids, Lubricants and Capacities ……………………………………………………….64
  • 84. Coolant Mixtures …………………………………………………………………………65
  • 85. Cleaning the Machine ……………………………………………………………………….66
  • 86. Introduction …………………………………………………………………………………66
  • 87. Cleaning the Machine …………………………………………………………………..67
  • 88. Checking for Damage ……………………………………………………………………….68
  • 89. Seat Belt …………………………………………………………………………………………69
  • 90. Checking the Seat Belt Condition and Security ………………………………..69
  • 91. ROPS Structure ……………………………………………………………………………….70
  • 92. Checking the ROPS Structure ……………………………………………………….70
  • 93. Brakes ……………………………………………………………………………………………71
  • 94. Testing the Park Brake …………………………………………………………………71
  • 95. Electrical System ……………………………………………………………………………..72
  • 96. Battery ……………………………………………………………………………………….72
  • 97. Jump Starting the Engine ……………………………………………………………..73
  • 98. Fuses …………………………………………………………………………………………74
  • 99. Relays ……………………………………………………………………………………….75
  • 100. Engine Air Filter ……………………………………………………………………………….76
  • 101. Cleaning the Air Filter Dust Valve …………………………………………………..76
  • 102. Changing the Elements ………………………………………………………………..76
  • 103. Engine ……………………………………………………………………………………………77
  • 104. Checking the Oil Level …………………………………………………………………77
  • 105. Changing the Oil and Filter ……………………………………………………………78
  • 106. Checking the Cooling System ……………………………………………………….79
  • 107. Changing the Coolant …………………………………………………………………..79
  • 108. Drive Belt ……………………………………………………………………………………80
  • 109. Fuel System …………………………………………………………………………………….81
  • 110. Types of Fuel ………………………………………………………………………………81
  • 111. Filling the Tank ……………………………………………………………………………83
  • 112. Fuel Tank and Filler Screen …………………………………………………………..83
  • 113. Bleeding the System ……………………………………………………………………84
  • 114. Replacing the Fuel Filter ………………………………………………………………85
  • 115. Hydraulic System ……………………………………………………………………………..86
  • 116. Checking the Hydraulic Fluid Level ………………………………………………..86
  • 117. Changing the Hydraulic Fluid ………………………………………………………..87
  • 118. Changing the Filter Element ………………………………………………………….88
  • 119. Drum ………………………………………………………………………………………………89
  • 120. Front and Rear Drums ………………………………………………………………….89
  • 121. Rubber Buffers ……………………………………………………………………………89
  • 122. Vibration System ……………………………………………………………………………..90
  • 123. Checking the Oil Level …………………………………………………………………90
  • 124. Changing the Oil ………………………………………………………………………….90
  • 125. Specifications
  • 126. Static Dimensions …………………………………………………………………………….91
  • 127. VMT390,400,480,500 …………………………………………………………………..91
  • 128. Operating Weights (with ROPS) …………………………………………………………92
  • 129. Performance Dimensions ………………………………………………………………….93
  • 130. VMT390,400,480,500 …………………………………………………………………..93
  • 131. Noise Data ………………………………………………………………………………………95
  • 132. VMT 390 – VMT 400 …………………………………………………………………….95
  • 133. VMT 480 – VMT 500 …………………………………………………………………….95
  • 134. Vibration Data ………………………………………………………………………………….96
  • 135. Warranty Information
  • 136. Machine Service Record Sheet ………………………………………………………….97
  • 137. Registration Information ……………………………………………………………………99
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