JCB VMT860 Vibromax - India Operator Manual 9821-1550-2

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JCB VMT860 Vibromax – India Operator Manual 9821-1550-2

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1550-2
Number of Pages: 133
Size: 13.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- VMT860 Vibromax – India

1. Important Information …………………………………………………………………………1
2. The Operator Manual …………………………………………………………………….1
3. Safety Warnings ……………………………………………………………………………1
4. Introduction
5. About This Manual ……………………………………………………………………………..3
6. Machine Model and Serial Number ………………………………………………….3
7. Using this Manual ………………………………………………………………………….3
8. Left Side, Right Side ………………………………………………………………………3
9. Cab-Canopy …………………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Vibromax Vibratory Tandem Drum Roller …………………………….4
13. Intended Use ………………………………………………………………………………..4
14. Component Locations ……………………………………………………………………5
15. Safety Check List ……………………………………………………………………………….7
16. Safety – Yours and Others ………………………………………………………………7
17. General Safety ……………………………………………………………………………..7
18. Operating Safety …………………………………………………………………………..9
19. Maintenance Safety ……………………………………………………………………..12
20. Safety Labels …………………………………………………………………………………..17
21. Introduction …………………………………………………………………………………17
22. Safety Label Identification …………………………………………………………….18
23. Identifying Your Machine …………………………………………………………………..21
24. Machine Identification Plate ………………………………………………………….21
25. Operation
26. Introduction ……………………………………………………………………………………..23
27. Before Entering the Cab-Canopy ………………………………………………………..24
28. Entering and Leaving the Canopy ………………………………………………………25
29. Emergency Exit …………………………………………………………………………..26
30. Doors and Windows (If Cab Fitted) …………………………………………………….27
31. Opening and Closing the Doors …………………………………………………….27
32. Opening and Closing the Upper Door Section (If Cab Fitted) …………….28
33. Seat Controls …………………………………………………………………………………..29
34. Introduction …………………………………………………………………………………29
35. Seat …………………………………………………………………………………………..29
36. Seat Belt …………………………………………………………………………………………30
37. Static Seat Belt ……………………………………………………………………………30
38. Visibility Aids ……………………………………………………………………………………31
39. Mirrors (If Fitted) ………………………………………………………………………….31
40. Cab-Canopy Layout ………………………………………………………………………….34
41. Component Key …………………………………………………………………………..34
42. Drive Controls, Switches and Instruments ……………………………………………35
43. Drive Controls ……………………………………………………………………………..35
44. Control Panel ………………………………………………………………………………38
45. Instrument Panel …………………………………………………………………………42
46. Air Conditioning and Heater Controls (If Fitted) ……………………………….43
47. Before Starting the Engine …………………………………………………………………44
48. Starting the Engine …………………………………………………………………………..45
49. Getting the Machine Moving ………………………………………………………………46
50. Operating Procedure ……………………………………………………………………46
51. Stopping and Parking the Machine ……………………………………………………..47
52. Emergency Stopping of the Engine ………………………………………………..47
53. Working With the Machine …………………………………………………………………48
54. Operating Practices and Site Safety ………………………………………………48
55. Safety Practices ………………………………………………………………………….48
56. Use of Machines on Gradients or Slopes ………………………………………..49
57. Operation Without Vibration ………………………………………………………….50
58. Operation With Vibration ………………………………………………………………51
59. Operating the Sprinklers ……………………………………………………………….52
60. Operating Environment ……………………………………………………………………..53
61. Introduction …………………………………………………………………………………53
62. Operating in Low Temperatures …………………………………………………….53
63. Operating in High Temperatures ……………………………………………………53
64. Operating in Dusty or Sandy Areas ………………………………………………..53
65. Operating in Coastal Regions ……………………………………………………….53
66. Operating on Wet or Soft Ground …………………………………………………..53
67. Cab Filters (If Fitted) …………………………………………………………………….54
68. Moving a Disabled Machine ………………………………………………………………55
69. Retrieval …………………………………………………………………………………….55
70. Transporting the Machine ………………………………………………………………….57
71. Articulation Lock ………………………………………………………………………….58
72. Lifting the Machine …………………………………………………………………………..59
73. Storage of the Machine …………………………………………………………………….61
74. Introduction …………………………………………………………………………………61
75. Storage Area ………………………………………………………………………………61
76. Prepare the Machine for Storage …………………………………………………..61
77. Put the Machine into Storage ………………………………………………………..61
78. During Storage ……………………………………………………………………………61
79. Take the Machine Out of Storage …………………………………………………..62
80. Routine Maintenance
81. Service Requirements ………………………………………………………………………63
82. Introduction …………………………………………………………………………………63
83. Owner-Operator Support ………………………………………………………………63
84. Service-Maintenance Agreements …………………………………………………63
85. Initial Service and Inspection …………………………………………………………64
86. Obtaining Replacement Parts ………………………………………………………..64
87. Health and Safety …………………………………………………………………………….65
88. Lubricants …………………………………………………………………………………..65
89. Battery ……………………………………………………………………………………….67
90. Warning Symbols ………………………………………………………………………..68
91. Battery Maintenance Check ………………………………………………………….68
92. First Aid-Electrolyte ……………………………………………………………………..68
93. Service Schedules ……………………………………………………………………………69
94. Introduction …………………………………………………………………………………69
95. Calendar Equivalents …………………………………………………………………..69
96. How to Use the Service Schedules ………………………………………………..69
97. Pre-start Cold Checks, Service Points and Fluid Levels ……………………70
98. Functional Test and Final Inspection ………………………………………………73
99. Fluids, Lubricants and Capacities ……………………………………………………….75
100. Coolant Mixtures …………………………………………………………………………76
101. Fuel …………………………………………………………………………………………..77
102. Tools ………………………………………………………………………………………………80
103. Toolbox (if fitted) ………………………………………………………………………….80
104. Carrying Tools onto the Machine ……………………………………………………80
105. Prepare the Machine for Maintenance ………………………………………………..81
106. Introduction …………………………………………………………………………………81
107. Make the Machine Safe ………………………………………………………………..81
108. Cleaning the Machine ……………………………………………………………………….82
109. Introduction …………………………………………………………………………………82
110. Prepare the Machine ……………………………………………………………………82
111. Cleaning the Machine …………………………………………………………………..83
112. Check the Machine for Damage …………………………………………………………84
113. Check the Machine Body and Structure ………………………………………….84
114. Check the Hydraulic Hoses and Fittings …………………………………………84
115. Check the Seat and Seat Belt ……………………………………………………….84
116. Check the Drums …………………………………………………………………………84
117. Coolant System …………………………………………………………………………..84
118. Checking the ROPS Structure ……………………………………………………….85
119. Access Panels …………………………………………………………………………………86
120. Engine Air Filter Cover …………………………………………………………………86
121. Battery Cover ……………………………………………………………………………..86
122. Engine Cover ………………………………………………………………………………86
123. Brakes ……………………………………………………………………………………………87
124. Park Brake ………………………………………………………………………………….87
125. Electrical System ……………………………………………………………………………..88
126. Battery ……………………………………………………………………………………….88
127. Jump Starting the Engine ……………………………………………………………..90
128. Fuses …………………………………………………………………………………………91
129. Relays ……………………………………………………………………………………….92
130. Engine ……………………………………………………………………………………………93
131. Oil and Filter ……………………………………………………………………………….93
132. Cooling System …………………………………………………………………………..96
133. Front End Accessory Drive (FEAD) Belt …………………………………………98
134. Cleaning the Engine Breather Gauze ……………………………………………100
135. Engine Air Filter …………………………………………………………………………101
136. Fuel System …………………………………………………………………………………..102
137. Introduction ……………………………………………………………………………….102
138. Low Fuel Levels ………………………………………………………………………..103
139. Filling the Tank ………………………………………………………………………….104
140. Cleaning the Fuel Tank ……………………………………………………………….104
141. Water Separator and Engine Fuel Filter ………………………………………..105
142. Bleeding the System ………………………………………………………………….109
143. Hydraulic System …………………………………………………………………………… 110
144. Introduction ………………………………………………………………………………. 110
145. Releasing the Hydraulic Pressure ……………………………………………….. 111
146. Oil and Filter …………………………………………………………………………….. 111
147. Sprinkler System …………………………………………………………………………… 114
148. Checking the Sprinkler Water Level …………………………………………….. 114
149. Draining the Sprinkler System …………………………………………………….. 114
150. Replace the Water Filter Element ………………………………………………… 115
151. Cleaning the Sprinkler System ……………………………………………………. 116
152. Drum ……………………………………………………………………………………………. 117
153. Smooth Drum Scraper ……………………………………………………………….. 117
154. Inspection Procedure of Rubber Buffers ………………………………………. 117
155. Drum Drive Gearbox …………………………………………………………………. 118
156. Vibration System …………………………………………………………………………… 119
157. Oil …………………………………………………………………………………………… 119
158. Specifications
159. Static Dimensions …………………………………………………………………………..121
160. Performance Dimensions ………………………………………………………………..122
161. Operating Weights ………………………………………………………………………….124
162. Noise Data …………………………………………………………………………………….125
163. Introduction ……………………………………………………………………………….125
164. All Machines ……………………………………………………………………………..125
165. Vibration Data ………………………………………………………………………………..126
166. Warranty Information
167. Machine Service Record Sheet ………………………………………………………..127

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