JCB ZT20D Grasscutter Operator Manual 9811-0500

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JCB ZT20D Grasscutter Operator Manual 9811-0500 - Image 5

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JCB ZT20D Grasscutter Operator Manual 9811-0500

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0500
Number of Pages: 122
Size: 8.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- ZT20D Grasscutter

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Units of Measurement ……………………………………………………………………3
10. Left Side, Right Side ………………………………………………………………………3
11. Using the Machine …………………………………………………………………………3
12. Cross References ………………………………………………………………………….3
13. Machine Description …………………………………………………………………………..4
14. The JCB ZT 20D …………………………………………………………………………..4
15. Component Locations ……………………………………………………………………5
16. Safety Check List ……………………………………………………………………………….6
17. Safety – Yours and Others ………………………………………………………………6
18. General Safety ……………………………………………………………………………..6
19. Operating Safety …………………………………………………………………………..8
20. Maintenance Safety ……………………………………………………………………..10
21. Safety and Instruction Decals ……………………………………………………….. 11
22. Identifying Your Machine …………………………………………………………………..16
23. Machine Identification Plate ………………………………………………………….16
24. Typical Product Identification Number (PIN) ……………………………………16
25. Engine Identification Plate Location ……………………………………………….17
26. Roll Over Protection Structure (ROPS) …………………………………………..17
27. Mower Assembly Instructions …………………………………………………………….18
28. Setup Instructions ………………………………………………………………………..18
29. Radiator Assembly and Installation ………………………………………………..19
30. Battery Installation ……………………………………………………………………….19
31. Hydraulic Oil Service ……………………………………………………………………19
32. Attaching the ROPS to the Mower …………………………………………………20
33. Attaching the Seat Latch and Seat Belt …………………………………………..20
34. Operation
35. Introduction ……………………………………………………………………………………..21
36. Before Working with the Machine ……………………………………………………….23
37. Mounting and Dismounting the Machine ……………………………………………..24
38. Mounting and dismounting safely …………………………………………………..24
39. Seat Controls …………………………………………………………………………………..25
40. Introduction …………………………………………………………………………………25
41. Seat Belt …………………………………………………………………………………………26
42. Inertia Reel Seat Belt …………………………………………………………………..26
43. Driver Controls and Switches …………………………………………………………….27
44. Electric Fuel Shut Off …………………………………………………………………..27
45. Ignition Switch …………………………………………………………………………….27
46. Engine Throttle ……………………………………………………………………………27
47. PTO Engagement ………………………………………………………………………..27
48. Hour Meter …………………………………………………………………………………27
49. Switches …………………………………………………………………………………….27
50. Operating Levers-Pedals …………………………………………………………………..28
51. Steering Controls …………………………………………………………………………28
52. Increasing Acceleration ………………………………………………………………..29
53. General Information ……………………………………………………………………..29
54. Before Starting the Engine …………………………………………………………………30
55. Starting the Engine …………………………………………………………………………..31
56. Starting the ZT 20D Mower …………………………………………………………..31
57. Break-in Period ……………………………………………………………………………32
58. Warming the Mower …………………………………………………………………….32
59. Stopping and Parking the Machine ……………………………………………………..33
60. Stopping the Engine …………………………………………………………………….33
61. Parking the Power Unit …………………………………………………………………33
62. Operating Environment ……………………………………………………………………..34
63. Operating in Low Temperatures …………………………………………………….34
64. Starting in Cold Weather ………………………………………………………………34
65. Working with Your Machine ……………………………………………………………….35
66. Operating Practices and Site Safety ………………………………………………35
67. Operating The ZT 20D Mower ……………………………………………………….35
68. Getting the Machine Moving ………………………………………………………….35
69. Travelling on Slopes …………………………………………………………………….36
70. Working on Slopes ………………………………………………………………………36
71. Uneven Terrain ……………………………………………………………………………36
72. Towing with a ZT 20D …………………………………………………………………..36
73. Refuelling ……………………………………………………………………………………….37
74. Fuel …………………………………………………………………………………………..37
75. Filling the Tanks …………………………………………………………………………..37
76. Switching Fuel Tanks ……………………………………………………………………38
77. Moving a Disabled Machine ………………………………………………………………39
78. Moving a stalled ZT 20D Mower …………………………………………………….39
79. Transporting the Machine ………………………………………………………………….40
80. Preparing for Road travel ……………………………………………………………..40
81. Before Using the Trailer-Transporter ………………………………………………40
82. Loading a Machine onto the Transporting Vehicle ……………………………40
83. Transporting the mower ………………………………………………………………..40
84. Storage …………………………………………………………………………………………..42
85. Preparation for storage …………………………………………………………………42
86. Preparation after Storage ……………………………………………………………..42
87. Using the Mower ………………………………………………………………………………43
88. Operating Side Discharge Mowers …………………………………………………43
89. Tips for Efficient Mowing ………………………………………………………………43
90. Cutting Heights ……………………………………………………………………………44
91. Adjusting Mower Height of Cut ………………………………………………………44
92. Anti Scalp Wheel Adjustment ………………………………………………………..44
93. Grass Discharge ………………………………………………………………………….45
94. Routine Maintenance
95. Service Requirements ………………………………………………………………………47
96. Introduction …………………………………………………………………………………47
97. Owner-Operator Support ………………………………………………………………47
98. Service-Maintenance Agreements …………………………………………………47
99. Obtaining Replacement Parts ………………………………………………………..47
100. Health and Safety …………………………………………………………………………….49
101. Lubricants …………………………………………………………………………………..49
102. Battery ……………………………………………………………………………………….51
103. First Aid – Electrolyte ……………………………………………………………………51
104. Service Schedules ……………………………………………………………………………53
105. Introduction …………………………………………………………………………………53
106. How to Use the Service Schedules ………………………………………………..53
107. Pre Start Cold Checks, Service Points and Fluid Levels ……………………54
108. Functional Test and Final Inspection ………………………………………………55
109. Fluids, Lubricants and Capacities ……………………………………………………….56
110. Coolant Mixtures …………………………………………………………………………56
111. Safety Checks …………………………………………………………………………………58
112. Safety Checks …………………………………………………………………………….58
113. Checking the kill circuits ……………………………………………………………….58
114. Electric clutch stop check ……………………………………………………………..58
115. Cleaning the Machine ……………………………………………………………………….59
116. Checking for Damage ……………………………………………………………………….60
117. Seat Belt …………………………………………………………………………………………61
118. Checking the Seat Belt Condition and Security ………………………………..61
119. Greasing …………………………………………………………………………………………62
120. Daily ………………………………………………………………………………………….62
121. Electrical System ……………………………………………………………………………..63
122. Service Access ……………………………………………………………………………63
123. Battery ……………………………………………………………………………………….63
124. Jump Starting the Power Unit ………………………………………………………..64
125. Battery maintenance ……………………………………………………………………65
126. Installing the battery …………………………………………………………………….65
127. Removing the battery …………………………………………………………………..65
128. First Aid – Electrolyte ……………………………………………………………………66
129. Charging the battery …………………………………………………………………….66
130. Fuses …………………………………………………………………………………………67
131. Air Cleaner ………………………………………………………………………………………68
132. Changing the Element ………………………………………………………………….68
133. Engine ……………………………………………………………………………………………69
134. Checking the Oil Level …………………………………………………………………69
135. Changing the Oil and Filter ……………………………………………………………70
136. Checking the Coolant Level ………………………………………………………….71
137. Changing the Coolant …………………………………………………………………..72
138. Flush and Fill Engine Coolant ……………………………………………………….72
139. Cooling System Cleaning ……………………………………………………………..73
140. Daily Check of Cooling System ……………………………………………………..73
141. Fuel System …………………………………………………………………………………….74
142. Types of Fuel ………………………………………………………………………………74
143. Fuel System Service ……………………………………………………………………75
144. Fuel-Water Separator Service ……………………………………………………….76
145. Changing the Fuel Filter ……………………………………………………………….77
146. Filling the Tank ……………………………………………………………………………77
147. Fuel System Draining …………………………………………………………………..78
148. Priming the Fuel System ………………………………………………………………78
149. Hydraulic System ……………………………………………………………………………..79
150. Checking and Adjusting the Fluid Level ………………………………………….79
151. Replacing the Hydraulic Filter ……………………………………………………….79
152. Hydrostatic Maintenance ………………………………………………………………79
153. Changing the Hydraulic Fluid ………………………………………………………..79
154. Bleeding the Hydraulics ………………………………………………………………..80
155. Checking the hydraulic hoses ……………………………………………………….80
156. Mower Adjustments ………………………………………………………………………….81
157. Neutral Adjustment ………………………………………………………………………81
158. Servicing the caster wheel roller bearings ……………………………………….82
159. Servicing the caster pivot bearings ………………………………………………..82
160. Levelling the deck ………………………………………………………………………..83
161. Synchronizing height of cut …………………………………………………………..83
162. Drive adjustments ………………………………………………………………………..84
163. Tyre and Wheel Maintenance ………………………………………………………..84
164. Blade Maintenance ………………………………………………………………………85
165. Cleaning Grass Build Up from the Deck ………………………………………….86
166. Belts – General Information …………………………………………………………..86
167. Drive belt ……………………………………………………………………………………87
168. Pump Belt …………………………………………………………………………………..88
169. Mower Troubleshooting …………………………………………………………………….89
170. Storage …………………………………………………………………………………………..93
171. Seasonal Storage ………………………………………………………………………..93
172. Attachments
173. Introduction ……………………………………………………………………………………..95
174. ZT 20D Grass Catcher ……………………………………………………………………..96
175. Children ……………………………………………………………………………………..96
176. Care of safety decals ……………………………………………………………………96
177. Application ………………………………………………………………………………….96
178. General ………………………………………………………………………………………96
179. Standard Torque Values ……………………………………………………………….97
180. General Bagging Information ………………………………………………………..97
181. Operating the Grass Blower ………………………………………………………….98
182. Removing the grass collector ………………………………………………………..98
183. Clearing the blocked ducts ……………………………………………………………99
184. Emptying the grass bags ………………………………………………………………99
185. Scheduled Lubrication ………………………………………………………………….99
186. Cleaning procedures ……………………………………………………………………99
187. Replacing the cloth bags …………………………………………………………….100
188. Rotating the hose ………………………………………………………………………100
189. Periodic hardware inspection ………………………………………………………100
190. Grass Catcher Installation ……………………………………………………………….101
191. Mower Deck Preparation …………………………………………………………….101
192. Gearbox Installation …………………………………………………………………..102
193. Gearbox Plate Assembly Installation …………………………………………….103
194. Support Frame Installation ………………………………………………………….104
195. Bag Frame Installation ……………………………………………………………….105
196. Grass Bag Assembly ………………………………………………………………….106
197. Cover Assembly and Installation ………………………………………………….106
198. Blower Installation ……………………………………………………………………..107
199. Driveline Safety Shield Installation ……………………………………………….107
200. Blower Hose Assembly ………………………………………………………………107
201. Weight Bracket Installation ………………………………………………………….108
202. Specifications
203. Static Dimensions ………………………………………………………………………….. 111
204. General Data ………………………………………………………………………………… 112
205. Engine …………………………………………………………………………………….. 112
206. Brakes …………………………………………………………………………………….. 112
207. Mower Deck …………………………………………………………………………….. 112
208. Tyres ……………………………………………………………………………………….. 112
209. Noise Data ……………………………………………………………………………….. 113
210. Vibration Data …………………………………………………………………………… 113

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