John Deere 5215, 5315, 5415, 5515 and 5515 High Crop Tractors Technical Manual TM4856 August 2010

Table of Content:

1 Table of contents
2 FOREWORD
3 EDITION
4 Section 05 – SAFETY
4.1 Group 05 – Safety Measures
5 Section 10 – GENERAL INFORMATION
5.1 Group 05 – Specifications
5.2 Group 10 – Tune-Up
5.3 Group 15 – Predelivery Inspection
6 Section 20 – ENGINE REPAIR
6.1 Group 00 – Removal and Installation of Engine Components
7 Section 30 – FUEL AND AIR INTAKE SYSTEMS REPAIR
7.1 Group 05 – Speed Control Linkage
7.2 Group 10 – Fuel System
7.3 Group 15 – Air Intake System
8 Section 40 – ELECTRICAL SYSTEM REPAIR
8.1 Group 05 – Battery, Starting Motor and Alternator
8.2 Group 10 – Switches and Sensors
9 Section 50 – TRANSMISSION REPAIR
oup 05 – Clutch – 24/12-Speed Transmission
10.3 Group 15 – El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)
11 Section 56 – DRIVE SYSTEMS REPAIR
11.1 Group 00 – Component Removal and Installation
11.2 Group 15 – Front-Wheel Drive Clutch Transmission
11.3 Group 20 – Differential
11.4 Group 25 – Final Drives
11.5 Group 30 – Power Take-Off
11.6 Group 35 – Transmission Housing Sensors
12 Section 60 – STEERING AND BRAKE SYSTEMS REPAIR
12.1 Group 05 – Steering System
12.2 Group 10 – Brake System
13 Section 70 – HYDRAULIC SYSTEM REPAIR
13.1 Group 05 – Hydraulic Pump and Filter
13.2 Group 10 – Hitch
13.3 Group 15 – Three-Point Hitch
13.4 Group 20 – SelectTATION REPAIR
15.1 Group 00 – Removing and Installing Operators Cab/Open Operators Station
15.2 Group 05 – Controls and Instruments
15.3 Group 15 – Air Conditioning System
15.4 Group 20 – Heating System
15.5 Group 25 – Operators Cab
15.6 Group 30 – Open Operators Station
15.7 Group 35 – Operators Seat
16 Section 211 – DIAGNOSTIC TROUBLE CODES
16.1 Group EHM – Electro-Hydraulic Management
16.2 Group EHS – Electronic Hitch Sensing
17 Section 212 – OBSERVABLE SYMPTOMS
17.1 Group 30 – Fuel and Air Intake System
OPERATION AND TESTS
20.1 Group S01 – SE01 – Motor Starting and Charging System
20.2 Group S02 – SE02 – Instrument Panel
20.3 Group S03 – SE03 – Horn
20.4 Group S06 – SE06 – Lighting System
20.5 Group S07 – SE07 – Work Lights
20.6 Group S09 – SE09 – Radio, Dome and Console Light
20.7 Group S10 – SE10 – Fan and Air-Conditioning System
20.8 Group S11 – SE11 – Wiper and Washer System
20.9 Group S13 – SE13 – Beacon Light
20.10 Group S14 – SE14 – Power Outlet
20.11 Group S15A – SE15A – Electronic Hitch Sensing (EHS)
20.12 Group S15B – SE15B – Electronic Hitch Sensing (EHS II)
20.13 Group S16A – SE16A – Hazard Warning and Turn Signal Lights
20.14 Group S16B – SE16B – PTO System
20.15 Group S16C – SE16C – Front-Wheel Drive, Differential Lock and Braking System
20.16 Group S21 – SE21 – Flow Divider Valve
20.17 Group S26A – SE26A – Electro-Hydraulic Management (EHM)
20.18 Group S26B – SE26B – Electro-Hydraulic Management (EHM II)
20.19 Group S27 – SE27 – Electro-Hydraulic Hi-Lo
20.20 Group 105 – Component Information – Connectors
20.21 Group 110 – Component Information – Wiring Harnesses
20.22 Group 115 – Component Information – Electrical Parts
20.23 Group 120 – Component Information – Ground Connection
20.24 Group 200 – Wiring Diagrams
21 Section 245 – ELECTRONIC CONTROL UNITS
21.1 Group 05 – Operation and General Information on Diagnostics
21.2 Group 10 – Electro-Hydraulic Management
21.3 Group 20 – EHS – Electronic Hitch Sensing
22 Section 250 – POWER TRAIN OPERATION AND TESTS
22.1 Group 05 – Component Location
22.2 Group 10 – Theory of Operation
22.3 Group 15 – Diagnosis, Tests and Adjustments
23 Section 251 – 24/12-SPEED TRANSMISSION OPERATION AND TESTS
23.1 Group 05 – Component Location
23.2 Group 10 – Theory of Operation
23.3 Group 15 – Diagnosis, Tests and Adjustments
24 Section 260 -and Adjustments
25 Section 270 – HYDRAULIC SYSTEM OPERATION AND TESTS
25.1 Group 05 – Component Location
25.2 Group 10 – Theory of Operation
25.3 Group 15 – Diagnosis
25.4 Group 20 – Tests
25.5 Group 25 – Adjustments
25.6 Group 30 – Hydraulic System Schematics
26 Section 280 – MISCELLANEOUS
26.1 Group 10 – Operational Checks
27 Section 290 – AIR-CONDITIONING SYSTEM OPERATION AND TESTS
27.1 Group 05 – Component Location
27.2 Group 10 – Theory of Operation
27.3 Group 15 – Diagnos