John Deere POWERTECH 2.4 L and 3.0 L Diesel Engines models 4024 (2.4L), 5030 (3.0L) Component Technical Manual CTM301 February 01, 2006

Table of Content:

1 Table of contents
2 FOREWORD
3 ENGINE OWNER
4 ABOUT THIS MANUAL
5 2.4L AND 3.0L DIESEL ENGINES
6 Section 01 – GENERAL INFORMATION
6.1 Group 000 – Safety
6.2 Group 001 – Engine Identification
6.3 Group 002 – Fuels, Lubricants, and Coolant
7 Section 02 – REPAIR AND ADJUSTMENTS
7.1 Group 010 – Engine Rebuild
7.2 Group 020 – Cylinder Head and Valves
7.3 Group 030 – Cylinder Block, Pistons, and Rods
7.4 Group 040 – Crankshaft, Main Bearings and Flywheel
7.5 Group 050 – Camshaft, Balancer Shafts and Timing Gear Train
7.6 Group 060 – Lubrication System
7.7 Group 070 – Cooling System
7.8 Group 080 – Air Intake and Exhaust System
7.9 Group 090 – Fuel System
7.10 Group 100 – Starting and Charging Systems
8 Section 03 – THEORY OF OPERATION
8.1 Group 120 – Base Engine Operation
8.2 Group 130 – Fuel/Governor System Operation
9 Section 04 – DIAGNOSTICS
9.1 Group 150 – Base Engine Observable Diagnostics and Tests
9.2 Group 151 – Fuel System Observable Diagnostics and Tests
9.3 Group 160 – Electronic Controller Diagnostics and Tests
10 Section 05 – TOOLS AND OTHER MATERIALS
10.1 Group 170 – Repair Tools and Other Materials
10.2 Group 180 – Diagnostic Service Tools
10.3 Group 190 – Dealer Fabricated Service Tools
11 Section 06 – SPECIFICATIONS
11.1 Group 200 – Repair and General OEM Specifications
11.2 Group 210 – Diagnostic Specifications