komatsu 108 series diesel engine shop manual sebe62210103 1

komatsu 108 series diesel engine shop manual sebe62210103 2

komatsu 108 series diesel engine shop manual sebe62210103 3

komatsu 108 series diesel engine shop manual sebe62210103 4

komatsu 108 series diesel engine shop manual sebe62210103 5

Komatsu 108 Series Diesel Engine Shop Manual SEBE62210103

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBE62210103
Format: PDF
Size: 16.5MB
Number of Pages: 256

Category: Komatsu Shop Manual PDF

Model List:
- 108 Series Diesel Engine

1. MAIN MENU
2. CONTENTS
3. GENERAL
3.1. SPECIFICATIONS
3.2. ENGINE PERFORMANCE CURVE
3.3. WEIGHT TABLE
4. STRUCTURE AND FUNCTION
4.1. GENERAL STRUCTURE
4.2. INTAKE AND EXHAUST SYSTEM
4.2.1. AFTERCOOLER
4.2.2. AIR CLEANER
4.2.3. ELECTRONIC DUST INDICATOR
4.2.4. TURBOCHARGER
4.3. ENGINE BODY
4.3.1. CYLINDER HEAD
4.3.2. CYLINDER BLOCK
4.3.3. MAIN REVOLVING SYSTEM
4.3.4. TIMING GEAR
4.3.5. VALVE SYSTEM
4.3.6. FLWHEEL AND FLYWHEEL HOUSING
4.4. LUBRICATION SYSTEM
4.4.1. LUBRICATION SYSTEM CHART
4.4.2. OIL PUMP
4.4.3. OIL FILTER (BUILTIN SAFETY VALVE)
4.4.4. OIL COOLER
4.5. FUEL SYSTEM
4.5.1. FUEL SYSTEM CHART
4.5.2. FUEL INJECTION PUMP
4.5.3. FUEL INJECTION NOZZLE
4.5.4. FUEL FILTER
4.5.5. FUEL INJECTION PUMP DRIVE CASE
4.5.6. ENGINE STOP MOTOR
4.5.7. FUEL CUT SOLENOID
4.6. COOLING SYSTEM
4.6.1. COOLING SYSTEM CHART
4.6.2. THERMOSTAT
4.6.3. WATER PUMP
4.7. ELECTRICAL SYSTEM
4.7.1. WIRING DIAGRAM
4.7.2. ALTERNATOR
4.7.3. STARTING MOTOR
4.7.4. OIL PRESSURE SWITCH
4.7.5. RELAY SWITCH
4.7.6. GLOW PLUG
5. TESTING AND ADJUSTING
5.1. INTAKE AND EXHAUST SYSTEM
5.1.1. ADJUSTING VALVE CLEARANCE
5.2. ENGINE BODY
5.2.1. MEASURING COMPRESSION PRESSURE
5.3. FUEL SYSTEM
5.3.1. TESTING AND ADJUSTING FUEL INJECTION TIMING
5.3.2. ADJUSTMENT FUEL CUT SOLENOID LINK
5.3.3. PROCEDURE FOR ADJUSTING ENGINE STOP MOTOR CABLE
5.3.4. ADJUSTING ENGINE SPEED SENSOR (MECHANICAL GOVERNOR)
5.4. PERFORMANCE TEST
5.4.1. RUNIN STANDARD
5.4.2. PERFORMANCE TEST CRITERIA
5.5. TESTING AND ADJUSTING DATA
5.5.1. FUEL INJECTION PUMP CALIBRATION DATA
5.5.2. TESTING AND ADJUSTING TOOL LIST
5.5.3. STANDARD VALVE TABLE
5.6. TROUBLESHOOTING
5.6.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.6.2. METHOD OF USING TROUBLESHOOTING CHART
5.6.3. S1 Starting performance is poor (Starting always takes time)
5.6.4. S2 Engine does not start
5.6.4.1. Engine does not turn
5.6.4.2. Engine turns but no exhaust gas comes out
5.6.4.3. Exhaust gas comes out but engine does not start (Fuel is being injected)
5.6.5. S3 Engine does not pick up smoothly (Followup is poor)
5.6.6. S4 Engine stops during operations
5.6.7. S5 Engine does not rotate smoothly (hunting)
5.6.8. S6 Engine lacks output (no power)
5.6.9. S7 Exhaust gas is black (incomplete combustion)
5.6.10. S8 Oil consumption is excessive (or exhaust gas is blue)
5.6.11. S9 Oil becomes contaminated quickly
5.6.12. S10 Fuel consumption is excessive
5.6.13. S11 Oil is in cooling water, or water spurts back, or water level goes down
5.6.14. S12 Oil pressure lamp lights up (drop in oil pressure)
5.6.15. S13 Oil level rises
5.6.16. S14 Water temperature becomes too high (overheating)
5.6.17. S15 Abnormal noise is made
5.6.18. S16 Vibration is excessive
6. DISASSEMBLY AND ASSEMBLY
6.1. OVERALL DISASSEMBLY
6.2. OVERALL ASSEMBLY
7. MAINTENANCE STANDARD
7.1. INTAKE AND EXHAUST SYSTEM
7.1.1. TURBOCHARGER
7.2. ENGINE BODY
7.2.1. CYLINDER HEAD
7.2.2. VALVE AND VALVE GUIDE
7.2.3. ROCKER ARM, PUSH ROD AND TAPPET
7.2.4. CYLINDER LINER
7.2.5. CYLINDER BLOCK
7.2.6. CRANKSHAFT
7.2.7. CAMSHAFT
7.2.8. PISTON, PISTON RING AND PISTON PIN
7.2.9. CONNECTING ROD
7.2.10. TIMING GEAR
7.2.11. FLYWHEEL AND FLYWHEEL HOUSING
7.3. LUBRICATION SYSTEM
7.3.1. OIL PUMP
7.3.2. REGULATOR VALVE
7.3.3. SAFETY VALVE
7.4. COOLING SYSTEM
7.4.1. WATER PUMP AND THERMOSTAT
8. REPAIR AND REPLACEMENT OF PARTS
8.1. REPAIRING MOUNTING FACE OF CYLINDER HEAD BY GRINDING
8.2. REPLACING VALVE SEAT INSERTS
8.3. PRESSURE TEST
8.4. REPLACING VALVE GUIDE
8.5. GRINDING THE VALVE
8.6. REPLACING CAM BUSHING
8.7. REPLACING CRANK GEAR
8.8. REPLACING CAM GEAR
8.9. REPLACING FLYWHEEL RING GEAR
8.10. REPLACING MAIN BEARING CAP
8.11. GRINDING CRANKSHAFT
8.12. REPLACING ENGINE REAR SEAL

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