komatsu 114e 3 series engine shop manual sen00169 21 1

komatsu 114e 3 series engine shop manual sen00169 21 2

komatsu 114e 3 series engine shop manual sen00169 21 3

komatsu 114e 3 series engine shop manual sen00169 21 4

komatsu 114e 3 series engine shop manual sen00169 21 5

Komatsu 114E-3 Series Engine Shop Manual SEN00169-21

$40.00

Type Of Manual: Shop Manual
Manual ID: SEN00169-21
Format: PDF
Size: 37.1MB
Number of Pages: 492

Category: Komatsu Shop Manual PDF

Model List:
- 114E-3 Series Engine

1. Cover
2. Index and foreword
2.1. Index
2.1.1. Composition of shop manual
2.1.2. Table of contents
2.2. Foreword and general information
2.2.1. Safety notice
2.2.2. How to read the shop manual
2.2.3. Explanation of terms for maintenance standard
2.2.4. Handling of electric equipment and hydraulic component
2.2.5. Handling of connectors newly used for engines
2.2.6. How to read electric wire code
2.2.7. Precautions when carrying out operation
2.2.8. Method of disassembling and connecting pushpull type coupler
2.2.9. Standard tightening torque table
2.2.10. Conversion table
3. Specification
3.1. Specification and technical data
3.1.1. General
3.1.2. Specifications
3.1.3. General view
3.1.4. Dimensions table
3.1.5. Engine performance curves
4. Structure, function and maintenance standard
4.1. Intake, exhaust system
4.1.1. Intake system
4.1.2. Exhaust system
4.1.3. Turbocharger
4.2. Lubricating oil system
4.3. Cooling system
4.4. Fuel system (common rail)
4.5. Maintenance standard
4.5.1. Piston, piston ring and piston pin
4.5.2. Connecting rod
4.5.3. Vibration damper
4.5.4. Timing gear
4.5.5. Camshaft
4.5.6. Valve and valve guide
4.5.7. Rocker arm, shaft and tappet
4.5.8. Flywheel and flywheel housing
4.5.9. Oil pump
4.5.10. Water pump drive
5. Standard value table
5.1. Standard service value table
5.1.1. Standard value table for testing, adjusting and troubleshooting
5.1.2. Runin standard and performance test criteria
6. Testing and adjusting
6.1. Testing and adjusting
6.1.1. Testing and adjusting tools list
6.1.2. Sketches of special tools
6.1.3. Testing air boost pressure
6.1.4. Adjusting valve clearance
6.1.5. Testing compression pressure
6.1.6. Testing blowby pressure
6.1.7. Testing oil pressure
6.1.8. Handling fuel system parts
6.1.9. Releasing residual pressure in fuel system
6.1.10. Testing fuel pressure
6.1.11. Reduced cylinder mode operation
6.1.12. Noinjection cranking
6.1.13. Testing leakage from pressure limiter and return rate from injector
6.1.14. Bleeding air from fuel circuit
6.1.15. Testing fuel system for leakage
6.1.16. Handling controller highvoltage circuit
6.1.17. Replacing alternator belt
7. Troubleshooting
7.1. General Information on troubleshooting
7.1.1. Points on troubleshooting
7.1.2. Error and failure code table
7.1.3. Information in troubleshooting table
7.1.4. Connection table for connector pin numbers
7.1.5. T branch box and T branch adapter table
7.2. Troubleshooting of electrical system (Emode), Part 1
7.2.1. Troubleshooting of electrical system (Emode), Part 1
7.3. Troubleshooting of electrical system (Emode), Part 2
7.3.1. Troubleshooting of electrical system (Emode), Part 2
7.4. Troubleshooting of mechanical system (Smode)
7.4.1. Troubleshooting of mechanical system (Smode)
8. Disassembly and assembly
8.1. General information on disassembly and assembly
8.1.1. How to read this manual
8.1.2. Coating materials list
8.1.3. Special tool list
8.2. Disassembly and assembly, Part 1
8.2.1. Disassembly and assembly
8.3. Disassembly and assembly, Part 2
8.3.1. General assembly of engine
8.4. Disassembly and assembly, Part 3
8.4.1. Disassembly and assembly
9. Repair and Replacement of parts
9.1. Information related repair and replacement
9.1.1. Special tool table
9.2. Parts related to cylinder head
9.2.1. Dimensions of cylinder heads
9.2.2. Checking of valves
9.2.3. Pressure test
9.2.4. Vacuum test of valve seat insert
9.2.5. Cleaning and checking of cylinder head bolts
9.3. Parts related to cylinder block
9.3.1. Replacement of camshaft bushings
9.3.2. Cleaning and checking of cylinder liners before reuse
9.3.3. Cleaning and checking of pistons before reuse
9.3.4. Cleaning and checking of crankshafts before reuse
9.3.5. Replacement of crankshaft gears
9.3.6. Cleaning and checking of main bearings before reuse
9.3.7. Cleaning and checking of main bearing metal caps and mounting bolts before reuse
9.3.8. Cleaning and checking of connecting rods before reuse
9.3.9. Checking of connecting rods for bending and twisting
9.3.10. Replacement of connecting rod bushings

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