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Home / Komatsu / Komatsu Shop Manual PDF
Komatsu 3D95E-1 Series Engine Shop Manual SEN06834-04
Komatsu 3D95E-1 Series Engine Shop Manual SEN06834-04 - Image 2
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komatsu 3d95e 1 series engine shop manual sen06834 04 2 1
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Komatsu 3D95E-1 Series Engine Shop Manual SEN06834-04

$40.00

  • Type Of Manual: Shop Manual
  • Manual ID: SEN06834-04
  • Format: PDF
  • Size: 20.3MB
  • Number of Pages: 386
Category: Komatsu Shop Manual PDF
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  • Model List:

    • 3D95E-1 Series Engine
  • 1. Cover
  • 2. Index and Foreword
  • 2.1. Index
  • 2.2. Foreword, Safety, Basic Information
  • 2.2.1. How to Read the Engine Shop Manual
  • 2.2.2. Safety Notice for Operation
  • 2.2.3. Precautions to Prevent Fire
  • 2.2.4. Procedures If Fire Occurs
  • 2.2.5. Precautions When You Discard Waste Materials
  • 2.2.6. Engine Technology to Conform Exhaust Gas Emission
  • 2.2.7. Precautions When You Handle Hydraulic Equipment
  • 2.2.8. Precautions When You Disconnect and Connect Pipings
  • 2.2.9. Precautions When You Handle Electrical Equipment
  • 2.2.10. Precautions When You Handle Fuel System Equipment
  • 2.2.11. Precautions When You Handle Intake System Equipment
  • 2.2.12. Disconnect and Connect PushPull Type Coupler
  • 2.2.12.1. How to Disconnect and Connect Type 1 PushPull Type Coupler
  • 2.2.12.2. How to Disconnect and Connect Type 2 PushPull Type Coupler
  • 2.2.12.3. How to Disconnect and Connect Type 3 PushPull Type Coupler
  • 2.2.13. Precautions for Disconnection and Connection of Connectors
  • 2.2.14. Disconnect and Connect Deutsch Connector
  • 2.2.15. How to Disconnect and Connect Slide Lock Type Connector
  • 2.2.16. Disconnect and Connect Connector with Lock to Pull
  • 2.2.17. Disconnect and Connect Connector with Lock to Push
  • 2.2.18. Disconnect and Connect Connector with Housing to Rotate
  • 2.2.19. Standard Tightening Torque Table
  • 2.2.20. Conversion Table
  • 2.2.21. Abbreviation List
  • 3. Specification
  • 3.1. Table of Contents
  • 3.2. Specifications
  • 3.2.1. Outline of Exhaust Gas Regulation
  • 3.2.1.1. System Diagram of Engine Conformed to Tier4 Regulation
  • 3.2.2. List of Applicable Machines 3D95E1
  • 3.2.3. Specifications
  • 3.2.3.1. Specifications SAA3D95E1 (PC78US11, PC78US11E0, PC78UU11, PC88MR11, PC88MR11E0)
  • 3.2.4. Engine General View
  • 3.2.4.1. Engine General View SAA3D95E1 (PC78US11, PC78US11E0, PC78UU11, PC88MR11, PC88MR11E0)
  • 3.2.5. Weight Table
  • 3.2.5.1. Weight Table 3D95E1
  • 3.2.6. Engine Performance Curve
  • 3.2.6.1. Engine Performance Curve SAA3D95E1 (PC78US11, PC78US11E0, PC78UU11, PC88MR11, PC88MR11E0)
  • 4. Structure and Function
  • 4.1. Table of Contents
  • 4.2. Engine System
  • 4.2.1. Layout of Engine Components
  • 4.2.1.1. Layout Drawing of Engine Components
  • 4.2.2. Intake and Exhaust System Parts
  • 4.2.2.1. Layout Drawing of Intake and Exhaust System
  • 4.2.2.2. Intake and Exhaust System Circuit Diagram
  • 4.2.2.3. Function of Intake and Exhaust System
  • 4.2.2.4. Air Cleaner
  • 4.2.2.5. Intake Air Heater
  • 4.2.3. Engine Main Body Parts
  • 4.2.3.1. Cylinder Head
  • 4.2.3.2. Cylinder Block
  • 4.2.3.3. Main Drive Parts
  • 4.2.3.4. Timing Gear
  • 4.2.3.5. Front Cover
  • 4.2.3.6. Valve System
  • 4.2.3.7. Flywheel and Flywheel Housing
  • 4.2.4. Turbocharger System
  • 4.2.4.1. Turbocharger
  • 4.2.4.2. EGR System
  • 4.2.4.3. EGR Valve
  • 4.2.4.4. EGR Cooler
  • 4.2.4.5. High Efficiency Breather System
  • 4.2.4.6. High Efficiency Breather
  • 4.2.4.7. Exhaust Throttle Valve
  • 4.2.4.8. KDOC
  • 4.2.4.9. KDPF
  • 4.2.5. Lubrication System
  • 4.2.5.1. Layout Drawing of Lubrication System Parts
  • 4.2.5.2. Lubrication System Circuit Diagram
  • 4.2.5.3. Engine Oil Pump
  • 4.2.5.4. Engine Oil Filter
  • 4.2.5.5. Engine Oil Cooler
  • 4.2.5.6. Engine Oil Pan
  • 4.2.6. Fuel System
  • 4.2.6.1. Layout Drawing of Fuel System Parts
  • 4.2.6.2. Fuel System Circuit Diagram
  • 4.2.6.3. CRI System
  • 4.2.6.4. Supply Pump
  • 4.2.6.5. Common Rail
  • 4.2.6.6. Injector
  • 4.2.6.7. Fuel Prefilter
  • 4.2.6.8. Fuel Main Filter
  • 4.2.7. Cooling System
  • 4.2.7.1. Layout Drawing of Cooling System Parts
  • 4.2.7.2. Cooling System Circuit Diagram
  • 4.2.7.3. Drive Pulley
  • 4.2.7.4. Water Pump
  • 4.2.7.5. Thermostat
  • 4.3. Electrical System
  • 4.3.1. Component Parts of Electrical System
  • 4.3.1.1. Alternator
  • 4.3.1.2. Starting Motor
  • 4.3.1.3. Engine Wiring Harness
  • 4.3.1.4. Engine Controller
  • 4.3.2. Sensor
  • 4.3.2.1. Layout Drawing of Engine Sensor
  • 4.3.2.2. Structure of Ambient Pressure Sensor
  • 4.3.2.3. Function of Ambient Pressure Sensor
  • 4.3.2.4. Structure of Engine Oil Pressure Switch
  • 4.3.2.5. Function of Engine Oil Pressure Switch
  • 4.3.2.6. Structure of Charge (Boost) Pressure and Temperature Sensor
  • 4.3.2.7. Function of Charge (Boost) Pressure and Temperature Sensor
  • 4.3.2.8. Structure of Coolant Temperature Sensor
  • 4.3.2.9. Function of Coolant Temperature Sensor
  • 4.3.2.10. Structure of NE (Crankshaft) Speed Sensor
  • 4.3.2.11. Function of NE (Crankshaft) Speed Sensor
  • 4.3.2.12. Structure of Bkup (Camshaft) Speed Sensor
  • 4.3.2.13. Function of Bkup (Camshaft) Speed Sensor
  • 4.3.2.14. Structure of Common Rail Pressure Sensor
  • 4.3.2.15. Function of Common Rail Pressure Sensor
  • 4.3.2.16. Structure of Mass Air Flow and Temperature Sensor
  • 4.3.2.17. Function of Mass Air Flow and Temperature Sensor
  • 4.3.2.18. Structure of Air Cleaner Clogging Sensor
  • 4.3.2.19. Function of Air Cleaner Clogging Sensor
  • 4.3.2.20. Structure of EGR Valve (with Builtin Position Sensor)
  • 4.3.2.21. Function of EGR Valve (with Builtin Position Sensor)
  • 4.3.2.22. Structure of Exhaust Throttle Valve (with Builtin Position Sensor)
  • 4.3.2.23. Function of Exhaust Throttle Valve (with Builtin Position Sensor)
  • 5. Standard Value Table
  • 5.1. Table of Contents
  • 5.2. Standard Value Table for Engine
  • 5.2.1. Standard Value Table for Engine SAA3D95E1 (PC78US11, PC78US11E0, PC78UU11, PC88MR11, PC88MR11E0)
  • 5.3. Runningin Standard and Performance Test Standard
  • 5.3.1. Performance Test Standard and Standard for Operation of Engine for Break in Period SAA3D95E1 (PC78US11, PC78US11E0, PC78UU11, PC88MR11, PC88MR11E0)
  • 6. Disassembly and Assembly
  • 6.1. Table of Contents
  • 6.2. Precautions Before Work
  • 6.3. Related Information on Disassembly and Assembly
  • 6.3.1. How to Read This Manual
  • 6.3.2. Coating Materials List
  • 6.3.3. Special Tool List
  • 6.3.4. Sketches of Special Tools
  • 6.4. Engine System
  • 6.4.1. Disassemble and Assemble Engine Generally
  • 6.4.1.1. Disassemble Engine Generally
  • 6.4.1.2. How to Assemble Engine Generally
  • 6.4.2. Remove and Install Supply Pump Assembly
  • 6.4.2.1. How to Remove Supply Pump Assembly
  • 6.4.2.2. How to Install Supply Pump Assembly
  • 6.4.3. Remove and Install Engine Front Oil Seal
  • 6.4.3.1. How to Remove Engine Front Oil Seal
  • 6.4.3.2. How to Install Engine Front Oil Seal
  • 7. Maintenance Standard
  • 7.1. Table of Contents
  • 7.2. Explanation of Terms for Maintenance Standard
  • 7.3. Engine System
  • 7.3.1. Intake and Exhaust System Parts
  • 7.3.1.1. Maintenance Standard for Turbocharger
  • 7.3.2. Engine Main Body Parts
  • 7.3.2.1. Maintenance Standard for Cylinder Head
  • 7.3.2.2. Maintenance Standard for Cylinder Block
  • 7.3.2.3. Maintenance Standard for Crankshaft
  • 7.3.2.4. Maintenance Standard for Piston
  • 7.3.2.5. Maintenance Standard for Connecting Rod
  • 7.3.2.6. Maintenance Standard for Timing Gear
  • 7.3.2.7. Maintenance Standard for Camshaft
  • 7.3.2.8. Maintenance Standard for Valve and Valve Guide
  • 7.3.2.9. Maintenance Standard for Rocker Arm
  • 7.3.2.10. Maintenance Standard for Tappet
  • 7.3.2.11. Maintenance Standard for Flywheel
  • 7.3.3. Lubrication System
  • 7.3.3.1. Maintenance Standard for Engine Oil Pump
  • 8. Index
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