Komatsu 730E-8 Dump Truck Field Assembly Instruction CEAW007810
$20.00
- Type Of Manual: Field Assembly Instruction
- Manual ID: CEAW007810
- Format: PDF
- Size: 7.9MB
- Number of Pages: 281
-
Model List:
- 730E-8 Dump Truck
- 1. INTRODUCTION
- 2. TABLE OF CONTENTS
- 3. SAFETY RULES, TOOLS and EQUIPMENT
- 3.1. SAFETY RULES
- 3.2. TOOLS AND EQUIPMENT FOR ASSEMBLY
- 3.3. HIGH VOLTAGE TOOLS
- 3.4. VDC CUSTOM METER KIT (58B0600800)
- 4. TRUCK COMPONENTS and SPECIFICATIONS
- 4.1. Truck And Engine
- 4.2. Traction Alternator
- 4.3. Main Control Cabinet
- 4.4. AC Induction Traction Motorized Wheels
- 4.5. Suspension
- 4.6. Operators Cab
- 4.7. Power Steering
- 4.8. Dynamic Retarding
- 4.9. Brake System
- 5. SPECIFICATIONS
- 6. MAJOR COMPONENT WEIGHTS
- 7. FIELD WELDING FOR ASSEMBLY OR REPAIR
- 7.1. WELDER QUALIFICATION AND TRAINING
- 7.2. WELD PROCEDURES
- 7.3. APPROVED CONSUMABLES
- 7.4. WELD QUALITY REQUIREMENTS
- 7.5. MATERIALS, CONTROLS, AND PRECAUTIONS
- 7.6. WELD INSPECTION
- 7.7. RECORDS
- 7.8. ANNEX A
- 7.9. ANNEX B
- 7.9.1. TOE HAMMER PEENING
- 7.9.2. TOE GRINDING WITH A ROTARY BURR
- 7.10. BIBLIOGRAPHY
- 7.10.1. SPECIAL PRECAUTIONS WHEN
- 7.10.2. SERVICING AN AC DRIVE SYSTEM TRUCK
- 8. RECEIVING and ASSEMBLY PREPARATION
- 8.1. Preparation
- 8.2. ASSEMBLY LAYOUT
- 9. CHASSIS ASSEMBLY
- 9.1. RECOMMENDED ASSEMBLY DATA
- 9.2. BASIC ASSEMBLY PROCEDURE
- 9.3. ORDER OF ASSEMBLY
- 9.4. SAFETY PRECAUTIONS
- 9.5. HARDWARE TIGHTENING METHOD
- 9.6. GENERAL PRECAUTIONS
- 9.7. ASSEMBLY PROCEDURES
- 9.7.1. Unloading and Preparations
- 9.7.2. Uprights and Front Bumper Installations
- 9.7.3. Wheel Motor Installation
- 9.7.4. Front Suspension Installation
- 9.7.5. Deck Support Installation
- 9.7.6. Center Deck/Control Cabinet Installation
- 9.7.7. Spindle/Hub Installation
- 9.7.8. Steering Cylinder/Tie Rod Installation
- 9.7.9. Fuel Tank Installation
- 9.7.10. Deck Installation
- 9.7.11. Cab Installation
- 9.7.12. Air Intake/Exhaust/Blower Duct Installation
- 9.7.13. Tire Installation
- 9.7.14. Wiring and Hose Installation
- 9.7.15. Miscellaneous Component Installation
- 10. DUMP BODY ASSEMBLY
- 10.1. GENERAL INFORMATION
- 10.2. LUBRICATION CHART
- 10.3. STANDARD TORQUE CHARTS AND CONVERSION TABLES
- 10.3.1. GENERAL DESCRIPTION
- 10.3.2. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
- 10.3.3. STANDARD ASSEMBLY TORQUES Grade 9 Capscrews (SAE)
- 10.3.4. STANDARD ASSEMBLY TORQUES For Class 10.9 Capscrews and Class 10 Nuts
- 10.4. SUSPENSION OILING AND CHARGING PROCEDURE
- 10.4.1. GENERAL
- 10.4.2. Front Suspension
- 10.4.3. Rear Suspension
- 10.5. OIL AND NITROGEN SPECIFICATIONS CHART
- 10.6. ACCUMULATOR CHARGING
- 10.6.1. BRAKE ACCUMULATORS
- 10.6.2. STEERING ACCUMULATOR
- 10.6.3. EFFECT OF AMBIENT TEMPERATURE ON CHARGING PRESSURE
- 10.7. TOEIN ADJUSTMENT
- 10.8. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
- 10.8.1. GENERAL DESCRIPTION
- 10.9. AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE
- 10.9.1. Lincoln Flow Master Phase 1 Auto Lube System With Fixed Hydraulic Controls
- 10.9.2. Lube Pump Startup / Purging Procedure
- 10.9.3. Truck Lube System Purging Procedure
- 10.9.4. Adjust Injector Settings
- 10.9.5. Timer
- 10.9.6. Warning System
- 10.10. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
- 10.11. HYDRAULIC HOIST AND STEERING SYSTEM CHECKOUT PROCEDURE
- 10.11.1. Scope
- 10.11.2. Data to Record
- 10.11.3. Required Software
- 10.11.4. Recommended Equipment
- 10.11.5. Precheckout Items
- 10.11.6. Hydraulic System Checkout Data Sheet
- 10.11.6.1. Signature of Inspector or Mechanic performing Checkout
- 10.11.6.2. Name and badge no. (printed)
- 10.12. AUXILIARY HYDRAULIC SYSTEM CHECKOUT PROCEDURE
- 10.12.1. Scope of Checkout Procedure
- 10.12.2. Data to Record
- 10.12.3. Precheckout Items
- 10.12.4. Auxiliary Hydraulic Systems Checkout Data Sheet
- 10.12.4.1. Signature of Inspector or Mechanic performing Checkout
- 10.12.4.2. Name and badge no. (printed)
- 10.13. HYDRAULIC BRAKE SYSTEM CHECKOUT PROCEDURE
- 10.13.1. Scope of Checkout Procedure
- 10.13.2. Purpose of Checkout Procedure
- 10.13.3. Necessary Equipment
- 10.13.4. PreCheckout Items
- 10.13.5. Checkout Procedure Setup
- 10.13.6. Brake System Checkout Procedure
- 10.13.7. Brake System Checkout Data Sheet
- 10.13.7.1. Initial startup and Service Brake Checks
- 10.13.7.2. Brake Lock System
- 10.13.7.3. Park Brake System
- 10.13.7.4. Low Brake Pressure and Auto Apply
- 10.13.7.5. Brake Reapplications
- 10.13.7.6. Park Brake Control Logic Check
- 10.13.7.7. Park Brake Control Logic Check
- 10.14. ELECTRICAL SYSTEM CHECKOUT PROCEDURE
- 10.14.1. General Description
- 10.14.2. Welding and Safety Procedures
- 10.14.3. AC System Description
- 10.14.4. Resistance Checks
- 10.14.5. Megger Preparation and Testing
- 10.14.6. Control System Checkout
- 10.14.7. IM System Checkout
- 10.14.8. Hydraulic System Checkout
- 10.14.9. Drive System Checkout
- 10.15. INTERFACE MODULE (IM) CHECKOUT PROCEDURE
- 10.15.1. Purpose
- 10.15.2. Necessary Equipment
- 10.15.3. Install the Application Code
- 10.15.4. How to Use the IM Realtime Data Monitor Software
- 10.15.5. Check for Fault Codes Associated With the Interface Module
- 10.15.6. Interface Module I/O
- 10.15.7. S/N ___________________ IM Installation Checkout Checklist
- 10.16. KOMTRAX PLUS SETUP PROCEDURE
- 10.16.1. Purpose
- 10.16.2. Preliminary Procedures
- 10.16.3. Necessary Equipment
- 10.16.4. Check for KOMTRAX Plus System Faults
- 10.16.5. KOMTRAX Plus Setup
- 10.16.6. Begin KOMTRAX Plus Setup
- 10.17. KOMTRAX PLUS CHECKOUT PROCEDURE
- 10.17.1. Purpose
- 10.17.2. Preliminary Procedures
- 10.17.3. Necessary Equipment
- 10.17.4. Check for KOMTRAX Plus System Faults
- 10.17.5. Checkout Procedure
- 10.18. PAYLOAD METER IV CHECKOUT PROCEDURE
- 10.18.1. Appendix A
- 10.18.2. Appendix B
- 10.18.3. Appendix C
- 10.18.4. Payload Meter IV Checkout Procedure Confirmation
- 10.19. WIRELESS BRIDGE CHECKOUT PROCEDURE
- 10.20. RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
- 10.20.1. Scope of Checkout Procedure
- 10.20.2. Precheckout Items
- 10.20.3. Retractable Ladder System (RLS)
- 10.20.4. Retractable Ladder System Checkout Data Sheet
- 10.20.4.1. Ladder System
- 10.21. RESERVE OIL SYSTEM CHECKOUT PROCEDURE
- 10.22. KOMVISION CHECKOUT PROCEDURE
- 10.22.1. STEP 1 Settings
- 10.23. FIELD ASSEMBLY INSPECTION REPORT
- 10.24. HOUR POSTCOMMISSIONING CHECKSHEET
- 11. Blank Page
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