Komatsu 730E Dump Truck Shop Manual CEBM006001

Komatsu 730E Dump Truck Shop Manual CEBM006001 - Image 2

Komatsu 730E Dump Truck Shop Manual CEBM006001 - Image 3

Komatsu 730E Dump Truck Shop Manual CEBM006001 - Image 4

Komatsu 730E Dump Truck Shop Manual CEBM006001 - Image 5

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Komatsu 730E Dump Truck Shop Manual CEBM006001

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM006001
Format: PDF
Size: 13.4MB
Number of Pages: 856

Category: Komatsu Shop Manual PDF

Model List:
- 730E Dump Truck

1. COVER
2. FOREWARD
3. CONTENTS
3.1. GENERAL INFORMATION
3.1.1. TRUCK COMPONENT DESCRIPTION SPECIFICATIONS
3.1.2. GENERAL SAFETY AND TRUCK OPERATION
3.1.3. WARNINGS AND CAUTIONS
3.1.4. CHARTS AND TABLES
3.1.5. STORAGE PROCEDURES
3.2. STRUCTURES
3.2.1. STRUCTURAL COMPONENTS
3.2.1.1. GRILLE AND HOOD
3.2.1.2. LADDERS
3.2.1.3. DECKS
3.2.1.4. BODY POSITION INDICATOR
3.2.1.5. ROCK EJECTORS
3.2.1.6. HOIST LIMIT SWITCHES
3.2.1.7. FUEL GAUGE SENDER
3.3. ENGINE, FUEL, COOLING, AND AIR CLEANER
3.3.1. POWER TRAIN
3.3.1.1. ALTERNATOR REMOVAL AND INSTALLATION PROCEDURE
3.3.1.2. ENGINE / ALTERNATOR MATING
3.3.1.3. ENGINE
3.3.2. AIR CLEANERS
3.3.2.1. FILTER ELEMENT REPLACEMENT
3.3.2.2. MAIN FILTER ELEMENT CLEANING
3.3.2.3. PRECLEANER SECTION
3.4. ELECTRIC SYSTEM (24 VDC, NONPROPULSION
3.4.1. VDC ELECTRIC SUPPLY SYSTEM
3.4.1.1. ELECTRICAL SYSTEM DESCRIPTION
3.4.1.2. BATTERY MAINTENANCE AND SERVICE
3.4.1.3. ELECTRIC START SYSTEM
3.4.1.4. ENGINE PRELUB STARTER SYSTEM
3.4.2. VDC ELECTRICAL SYSTEM COMPONENTS
3.4.2.1. PASSENGER SEAT BASE COMPARTMENT
3.4.2.2. BODY UP SWITCH
3.4.2.3. HOIST LIMIT SWITCH
3.4.2.4. GROUND LEVEL SHUTDOWN
3.4.2.5. VDC RELAY AND DIODE BOARDS
3.5. ELECTRIC PROPULSION AND CONTROL
3.5.1. ELECTRICAL PROPULSION COMPONENTS
3.5.1.1. GENERAL SYSTEM DESCRIPTION
3.5.1.2. CONTROL SYSTEM
3.5.1.3. FL275 PANEL
3.5.1.4. DIGIT DISPLAY PANEL
3.5.1.5. PORTABLE TEST UNIT (PTU)
3.5.2. MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS
3.5.2.1. ALTERNATOR
3.5.2.2. ELECTRIC WHEEL MOTORS
3.5.2.3. RETARDING GRIDS
3.5.2.4. ELECTRONIC ACCELERATOR AND RETARD CONTROL
3.5.2.5. COOLING BLOWER WARNING SYSTEM
3.5.2.6. ELECTRICAL CONTROL CABINET
3.5.3. ELECTRICAL CHECKOUT PROCEDURE
3.6. DRIVE AXLE, SPINDLES AND WHEELS
3.6.1. TIRES AND RIMS (G02012)
3.6.1.1. FRONT TIRES AND RIMS
3.6.1.2. REAR TIRES AND RIMS
3.6.2. FRONT WHEEL HUB AND SPINDLE ASSEMBLY (G03012)
3.6.2.1. WHEEL HUB AND SPINDLE ASSEMBLY
3.6.2.2. STEERING CYLINDERS AND TIE ROD
3.6.2.3. TOEIN ADJUSTMENT
3.6.3. REAR AXLE HOUSING ATTACHMENT (G04010)
3.6.4. REAR AXLE HOUSING (G05004)
3.6.4.1. REAR AXLE HOUSING
3.6.4.2. WHEEL MOTOR
3.7. HYDRAIR II SUSPENSIONS
3.7.1. FRONT SUSPENSION
3.7.1.1. REMOVAL
3.7.1.2. INSTALLATION
3.7.1.3. SUSPENSION PRESSURE TEST
3.7.2. REAR SUSPENSION
3.7.2.1. REMOVAL
3.7.2.2. INSTALLATION
3.7.2.3. SUSPENSION PRESSURE TEST
3.8. BRAKE CIRCUIT
3.8.1. BRAKE CIRCUIT
3.8.1.1. SERVICE BRAKE CIRCUIT OPERATION
3.8.1.2. SECONDARY BRAKING AND AUTOMATIC APPLY
3.8.1.3. PARKING BRAKE CIRCUIT
3.8.1.4. BRAKE LOCK CIRCUIT
3.8.1.5. WARNING CIRCUIT
3.8.1.6. BRAKE VALVE CUTAWAY
3.8.2. BRAKE CIRCUIT COMPONENT SERVICE
3.8.2.1. BRAKE VALVE
3.8.2.2. HYDRAULIC BRAKE ACCUMULATORS
3.8.3. BRAKE CIRCUIT CHECKOUT PROCEDURE
3.8.4. BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
3.8.5. HYDRAULIC BRAKE SYSTEM CHECKOUT PROCEDURE DATA SHEET
3.8.6. FRONT BRAKES (ROCKWELL)
3.8.6.1. BRAKE CALIPER
3.8.6.2. BRAKE LINING
3.8.6.3. BRAKE PAD CONDITIONING (BURNISHING) PROCEDURE
3.8.6.4. TEMPORARY BRAKE DISCONNECT (DISABLE) PROCEDURE
3.8.6.5. BRAKE BLEEDING PROCEDURE
3.8.7. REAR BRAKES (ROCKWELL)
3.8.7.1. BRAKE CALIPER, DISC AND PARKING BRAKE
3.8.7.2. CALIPER PISTON ASSEMBLY
3.8.7.3. BENCH TEST
3.8.7.4. BRAKE LINING
3.8.7.5. BRAKE PAD CONDITIONING (BURNISHNG) PROCEDURE
3.8.7.6. BRAKE BLEEDING PROCEDURE
3.8.8. PARKING BRAKE (ROCKWELL)
3.8.8.1. CALIPER STYLE IDENTIFICATION (SCL15 VS. SCL70)
3.8.9. PARKING BRAKE ADJUSTMENT (SCL 15)
3.8.9.1. PARK BRAKE CALIPER DISASSEMBLY
3.8.9.2. CLEANING AN INSPECTION
3.8.9.3. PARK BRAKE CALIPER ASSEMBLY
3.8.10. PARK BRAKE LINING
3.8.10.1. REPLACEMENT
3.8.10.2. CONDITIONING (BURNISHING PROCEDURE)
3.8.11. BRAKE BLEEDING PROCEDURE
3.9. HYDRAULIC SYSTEM
3.9.1. HYDRAULIC SYSTEM
3.9.1.1. HOIST CIRCUIT OPERATION
3.9.1.2. STEERING CIRCUIT OPERATION
3.9.2. HYDRAULIC COMPONENT REPAIR
3.9.3. HYDRAULIC TANK
3.9.3.1. FILLING INSTRUCTIONS
3.9.3.2. REMOVAL
3.9.3.3. INSTALLATION
3.9.3.4. STRAINER AND DIFFUSER
3.9.4. STEERING CIRCUIT
3.9.4.1. STEERING CIRCUIT OPERATION
3.9.4.2. COMPONENT DESCRIPTION
3.9.4.3. STEERING CONTROL VALVE
3.9.4.4. STEERING CIRCUIT COMPONENT REPAIR
3.9.4.5. HOIST CIRCUIT
3.9.4.6. HOIST CIRCUIT COMPONENT REPAIR
3.9.4.7. HYDRAULIC SYSTEM FILTERS
3.9.4.8. HYDRAULIC CHECKOUT PROCEDURES
3.10. OPTIONS AND SPECIAL TOOLS
3.10.1. FIRE CONTROL SYSTEMS
3.10.1.1. ANSUL FIRE CONTROL PNEUMATIC SYSTEM
3.10.1.2. ANSUL FIRE CONTROL ELECTRIC SYSTEM
3.10.1.3. ANSUL FIRE CONTROL SYSTEM MANUAL
3.10.2. ALTERNATOR AND WHEEL MOTOR COOLING AIR FILTER SYSTEM
3.10.2.1. SYSTEM ADJUSTMENT
3.10.2.2. PUMP
3.10.2.3. BLOWER DRIVE MOTOR
3.10.2.4. BLOWER BEARING REPAIR
3.10.2.5. AIR CLEANER
3.10.3. WIGGINS QUICK FILL FUEL SYSTEM
3.10.3.1. TANK BREATHER VALVE
3.10.3.2. FUEL RECEIVER
3.10.4. FAN DRIVE CLUTCH HYDRAULIC ACTUATED
3.10.4.1. GENERAL DESCRIPTION
3.10.4.2. MAINTENANCE
3.10.4.3. TROUBLESHOOTING
3.10.4.4. FIELD CHECK DIAGNOSIS
3.10.4.5. TROUBLESHOOTING CHART
3.10.4.6. DISASSEMBLY
3.10.4.7. REASSEMBLY
3.10.4.8. INSPECTION OF PARTS
3.10.4.9. REBUILD TOOLS
3.10.5. ENGINE COOLANT HEATER SYSTEM HOT START 220 VOLT
3.10.5.1. HEATING ELEMENT
3.10.5.2. THERMOSTAT
3.10.6. ENGINE OIL HEATERS HOT START 220 VOLT
3.10.6.1. TROUBLESHOOTING
3.10.6.2. HEATING ELEMENT
3.10.7. ENGINE AND COOLANT HEATERS 440 VOLT
3.10.7.1. TROUBLESHOOTING
3.10.7.2. COOLANT HEATING ELEMENT
3.10.7.3. OIL HEATING ELEMENT
3.10.8. SPECIAL TOOL GROUP
3.10.9. HEATER / AIR CONDITIONING SYSTEM
3.10.9.1. ENVIRONMENTAL IMPACT
3.10.9.2. OPERATOR CAB CONDITIONING
3.10.9.3. PRINCIPLES OF REFRIGERATION
3.10.9.4. MAJOR SYSTEM COMPONENTS
3.10.9.5. SYSTEM SERVICING
3.10.9.6. EVACUATING THE SYSTEM
3.10.9.7. SYSTEM TROUBLESHOOTING
3.10.10. VDC ELECTRIC SUPPLY SYSTEM
3.10.10.1. ELECTRICAL SYSTEM DESCRIPTION
3.10.10.2. BATTERY MAINTENANCE AND SERVICE
3.10.10.3. BATTERY CHARGING SYSTEM
3.10.11. NIEHOFF 250 AMP ALTERNATOR OVERHAUL MANUAL
3.10.11.1. DIMENSIONS
3.10.11.2. SPECIFICATIONS
3.10.11.3. SERVICE PARTS LIST
3.10.11.4. EXPLODED VIEW
3.10.11.5. ON VEHICLE TEST
3.10.11.6. BENCH TEST
3.10.11.7. STATIC TESTS
3.10.11.8. ALTERNATOR DISASSEMBLY
3.10.11.9. ALTERNATOR ASSEMBLY
3.10.11.10. SERVICE TOOL INSTRUCTIONS
3.10.12. FUEL WATER SEPARATOR
3.10.12.1. INSTALLATION
3.10.12.2. OPERATION
3.10.12.3. FILTER SERVICE
3.10.13. PAYLOAD METER II OBWS
3.10.13.1. TABLE OF CONTENTS
3.11. OPERATORS CAB
3.11.0.1. GLASS REPLACEMENT
3.11.1. CAB COMPONENTS
3.11.1.1. WINDSHIELD WIPER
3.11.1.2. WINDSHIELD WASHER
3.11.2. OPERATOR COMFORT
3.11.2.1. OPERATOR SEAT
3.11.3. HEATER / AIR CONDITIONER
3.11.3.1. OPERATION
3.11.4. HEATER COMPONENTS
3.11.4.1. CIRCUIT BREAKERS
3.11.4.2. HEATER CONTROL COMPONENTS
3.11.4.3. HEATER COIL
3.11.4.4. FAN MOTOR AND SPEED CONTROL
3.11.4.5. ACTUATORS
3.11.4.6. FILTER
3.12. LUBRICATION AND SERVICE
3.12.1. LUBRICATION AND SERVICE
3.13. ALPHABETICAL INDEX
3.14. SYSTEM SCHEMATICS
3.14.1. HYDRAULIC BRAKE SYSTEM SCHEMATIC
3.14.2. HYDRAULIC SYSTEM SCHEMATIC (HUSCO VALVE)
3.14.3. POWER AND EXCITATION SCHEMATIC HE376
3.14.4. ELECTRICAL SCHEMATIC HE476
3.14.5. ELECTRICAL SCHEMATIC EH7478

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