Komatsu 730E Dump Truck - Trolley Shop Manual CEBM025001

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Komatsu 730E Dump Truck – Trolley Shop Manual CEBM025001

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM025001
Format: PDF
Size: 12.9MB
Number of Pages: 1032

Category: Komatsu Shop Manual PDF

Model List:
- 730E Dump Truck – Trolley

1. COVER
2. FOREWORD
3. TABLE OF CONTENTS
4. SECTION A GENERAL INFORMATION
4.1. SECTION A2 MAJOR COMPONENT DESCRIPTION INDEX
4.1.1. Truck And Engine
4.1.2. Alternator (GTA22)
4.1.3. Wheel Motors (788)
4.1.4. Blower
4.1.5. Operators Cab
4.1.6. Power Steering
4.1.7. Dynamic Retarding
4.1.8. Brake System
4.1.9. Suspension
4.2. SECTION A2 SPECIFICATIONS
4.3. SECTION A3 GENERAL SAFETY AND OPERATION INDEX
4.3.1. GENERAL SAFETY AND OPERATION
4.3.2. PRECAUTIONS FOR MAINTENANCE
4.3.3. ADDITIONAL JOB SITE RULES
4.3.4. WHEN REPAIRS ARE NECESSARY
4.3.5. OPERATING INSTRUCTIONS
4.4. SECTION A4 WARNINGS AND CAUTIONS INDEX
4.4.1. LUBRICATION CHART
4.5. SECTION A5 TORQUE TABLES AND CONVERSION CHARTS INDEX
4.5.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
4.5.2. STANDARD TIGHTENING TORQUES For Class 10.9 Capscrews Class 10 Nuts
4.5.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Capscrews
4.5.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Capscrews
4.6. SECTION A7 STORAGE AND IDLE MACHINE PREPARATION INDEX
4.6.1. STORAGE AND IDLE MACHINE PREPARATION
5. SECTION B STRUCTURES
5.1. SECTION B2 STRUCTURAL COMPONENTS INDEX
5.1.1. STRUCTURAL COMPONENTS
5.2. SECTION B3 DUMP BODY INDEX
5.2.1. BODY POSITION INDICATOR
5.2.2. HOIST LIMIT SWITCH
5.2.3. ROCK EJECTORS
5.3. SECTION B4 FUEL TANK INDEX
5.3.1. FUEL GAUGE SENDER
5.3.2. LOW FUEL SENDER
5.3.3. TANK BREATHER VALVE
5.3.4. FUEL RECEIVER (WIGGINS QUICK FILL)
5.3.5. LEFTHAND FUEL RECEIVER OPTIONAL (WIGGINS QUICK FILL)
6. SECTION C ENGINE
6.1. SECTION C2 POWER MODULE INDEX
6.1.1. POWER MODULE
6.2. SECTION C3 COOLING SYSTEM INDEX
6.3. SECTION C4 POWER TRAIN INDEX
6.3.1. POWER TRAIN
6.4. SECTION C5 AIR CLEANERS INDEX
6.4.1. AIR CLEANERS
6.5. SECTION C7 FAN DRIVE CLUTCH INDEX
6.5.1. FAN DRIVE CLUTCH
6.5.2. FAN CLUTCH DISASSEMBLY INSTRUCTIONS
6.5.3. REASSEMBLY OF THE FAN CLUTCH
6.5.4. INSPECTION OF PARTS
6.5.5. REBUILD TOOLS
7. SECTION D ELECTRICAL SYSTEM (24VDC NONPROPULSION)
7.1. SECTION D2 24VDC ELECTRIC SUPPLY SYSTEM INDEX
7.1.1. DC ELECTRIC SUPPLY SYSTEM
7.1.2. DC ELECTRIC START SYSTEM
7.1.3. ENGINE PRELUB SYSTEM
7.1.4. TROUBLESHOOTING PRELUB STARTER CIRCUIT
7.2. SECTION D3 24VDC ELECTRICAL SYSTEM COMPONENTS INDEX
7.2.1. DC ELECTRICAL SYSTEM COMPONENTS
7.3. SECTION D10 CHARGING SYSTEM INDEX
7.3.1. CHARGING SYSTEM
7.4. SECTION D35 PAYLOAD METER III INDEX
7.4.1. OPERATION SECTION
7.4.2. TROUBLESHOOTING SECTION
7.4.3. PLMIII CHECK OUT PROCEDURE
8. SECTION E ELECTRICAL PROPULSION
8.1. SECTION E2 ELECTRICAL PROPULSION COMPONENTS INDEX
8.1.1. ELECTRICAL PROPULSION COMPONENTS
8.1.2. PORTABLE TEST UNIT (PTU)
8.1.3. MISCELLANEOUS ELECTRICAL PROPULSION COMPONENTS
8.1.4. ELECTRICAL CONTROL CABINET
8.1.5. ABBREVIATIONS FOR STATEX III ELECTRIC DRIVE COMPONENTS
8.1.6. CARD IDENTIFICATION LIST 17FL275 PANEL, STATEX III
8.2. SECTION E3 STATEX III ELECTRICAL SYSTEM CHECKOUT PROCEDURE INDEX
8.2.1. STATEX III ELECTRICAL SYSTEM CHECKOUT PROCEDURE
9. SECTION G DRIVE AXLE, SPINDLE, AND WHEELS
9.1. SECTION G2 TIRES AND RIMS INDEX
9.1.1. TIRES AND RIMS
9.2. SECTION G3 FRONT WHEEL HUB AND SPINDLE INDEX
9.2.1. FRONT WHEEL HUB AND SPINDLE
9.3. SECTION G4 REAR AXLE HOUSING ATTACHMENTS INDEX
9.3.1. REAR AXLE HOUSING
9.4. SECTION G5 REAR AXLE HOUSING INDEX
9.4.1. REAR AXLE HOUSING
10. SECTION H SUSPENSIONS
10.1. SECTION H2 FRONT SUSPENSION INDEX
10.1.1. FRONT SUSPENSION
10.1.2. SUSPENSION PRESSURE TEST
10.2. SECTION H3 REAR SUSPENSIONS INDEX
10.2.1. REAR SUSPENSIONS
10.3. SECTION H4 OILING AND CHARGING PROCEDURES INDEX
10.3.1. OILING AND CHARGING PROCEDURE
10.3.2. OIL AND NITROGEN SPECIFICATIONS CHART
11. SECTION J BRAKE CIRCUIT
11.1. SECTION J2 BRAKE CIRCUIT INDEX
11.1.1. BRAKE CIRCUIT
11.2. SECTION J3 BRAKE CIRCUIT COMPONENT SERVICE INDEX
11.2.1. BRAKE CIRCUIT COMPONENT SERVICE
11.3. SECTION J4 BRAKE CIRCUIT CHECKOUT PROCEDURE INDEX
11.3.1. BRAKE CIRCUIT CHECKOUT PROCEDURE
11.3.2. BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
11.3.3. CHECKOUT PROCEDURE
11.3.4. HYDRAULIC BRAKE SYSTEM DATA SHEET
11.4. SECTION J5 FRONT DISC BRAKES INDEX
11.4.1. FRONT DISC BRAKES
11.5. SECTION J6 REAR BRAKES INDEX
11.5.1. REAR DISC BRAKES
11.5.2. SERVICE BRAKE BURNISHING
11.6. SECTION J7 PARKING BRAKE INDEX
11.6.1. PARKING BRAKE
12. SECTION L HYDRAULIC SYSTEM
12.1. SECTION L2 HYDRAULIC SYSTEM INDEX
12.1.1. Hoist Circuit Operation
12.1.2. Steering, Brake and Pantograph Circuit Operation
12.1.3. Axle Blower System Operation
12.2. SECTION L3 HYDRAULIC SYSTEM COMPONENT REPAIR INDEX
12.2.1. HYDRAULIC SYSTEM COMPONENT REPAIR
12.3. SECTION L4 STEERING CIRCUIT INDEX
12.3.1. STEERING CIRCUIT
12.4. SECTION L5 STEERING CONTROL VALVE INDEX
12.4.1. STEERING CONTROL VALVE
12.5. SECTION L6 STEERING CIRCUIT COMPONENT REPAIR INDEX
12.5.1. STEERING CIRCUIT COMPONENT REPAIR
12.5.2. TROUBLESHOOTING CHART
12.6. SECTION L7 HOIST CIRCUIT INDEX
12.6.1. HOIST CIRCUIT
12.7. SECTION L8 HOIST CIRCUIT COMPONENT REPAIR INDEX
12.7.1. HOIST CIRCUIT COMPONENT REPAIR
12.8. SECTION L9 HIGH PRESSURE FILTERS INDEX
12.8.1. HYDRAULIC SYSTEM FILTERS
12.9. SECTION L10 HYDRAULIC CHECKOUT PROCEDURE INDEX
12.9.1. HYDRAULIC CHECKOUT PROCEDURE
13. SECTION M OPTIONS AND SPECIAL TOOLS
13.1. SECTION M4 ELECTRIC DRIVE COOLING AIR FILTER SYSTEM INDEX
13.1.1. ELECTRIC DRIVE COOLING AIR FILTER SYSTEM
13.2. SECTION M7 HEATER OPTIONS INDEX
13.2.1. ENGINE OIL HEATERS
13.2.2. HYDRAULIC OIL HEATERS
13.3. SECTION M8 SPECIAL TOOLS INDEX
13.3.1. NITROGEN CHARGING VALVE
13.3.2. ROLLOUT ASSEMBLY
13.3.3. SLEEVE ALIGNMENT TOOLS
13.3.4. QUICK DISCONNECT COUPLING
13.3.5. HARNESS
13.3.6. SEAL INSTALLATION RING
13.3.7. BELT TENSION TESTER
13.3.8. BELT ALIGNMENT TOOL
13.3.9. SOCKETS AND ADAPTERS
13.3.10. DUST CAPS
13.3.11. HYDRAULIC SYSTEM FLUSHING TOOLS
13.3.12. PAYLOAD DATA MANAGER
13.3.13. HYDRAULIC SYSTEM VACUUM PUMP
13.3.14. MISCELLANEOUS SERVICE TOOLS
13.3.15. HIGH VOLTAGE TOOLS
13.3.16. VDC METER
13.3.17. GROUNDING STICKS
13.3.18. BODY PAD SPACER TOOL
13.4. SECTION M19 RADIATOR SHUTTERS INDEX
13.4.1. RADIATOR SHUTTERS
14. SECTION N OPERATORS CAB
14.1. SECTION N2 TRUCK CAB INDEX
14.2. SECTION N3 CAB COMPONENTS INDEX
14.2.1. WINDSHIELD WIPERS
14.3. SECTION N4 OPERATOR COMFORT INDEX
14.3.1. OPERATOR COMFORT
14.3.2. TROUBLESHOOTING
14.3.3. TROUBLESHOOTING BY MANIFOLD GAUGE SET READINGS
14.3.4. PREVENTIVE MAINTENANCE SCHEDULE FOR A/C SYSTEM
14.4. SECTION N5 OPERATOR CONTROLS AND EQUIPMENT INDEX
14.4.1. OPERATOR CAB AND CONTROLS
14.4.2. STEERING WHEEL AND CONTROLS
14.4.3. PEDALS
14.4.4. OVERHEAD PANEL CONTROLS AND COMPONENTS
14.4.5. CENTER CONSOLE
14.4.6. OPERATORS SEAT
14.4.7. INSTRUMENT PANEL
14.4.8. OVERHEAD STATUS/WARNING INDICATOR LIGHT PANEL
14.4.9. REAR AXLE LIGHT BAR
14.4.10. CENTRY FUEL SYSTEM DIAGNOSTICS
15. SECTION P LUBRICATION AND SERVICE
15.1. SECTION P2 LUBRICATION AND SERVICE INDEX
15.1.1. LUBRICATION AND SERVICE
15.2. SECTION P3 AUTOMATIC LUBRICATION SYSTEM INDEX
15.2.1. GENERAL DESCRIPTION
15.2.2. SYSTEM COMPONENTS
15.2.3. SYSTEM OPERATION
15.2.4. GENERAL INSTRUCTIONS
15.3. SECTION P4 MOTORIZED WHEEL MAINTENANCE SCHEDULE INDEX
15.3.1. MOTORIZED WHEEL MAINTENANCE SCHEDULE
15.3.2. MOTORIZED WHEEL MAINTENANCE SCHEDULE
15.3.3. MOTORIZED WHEEL MAINTENANCE SCHEDULE
15.3.4. MOTORIZED WHEEL MAINTENANCE SCHEDULE
16. SECTION R SYSTEM SCHEMATICS

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