komatsu 82e 5 98e 5 series diesel engine shop manual sebm035101 1 1

komatsu 82e 5 98e 5 series diesel engine shop manual sebm035101 2 1

komatsu 82e 5 98e 5 series diesel engine shop manual sebm035101 3 1

komatsu 82e 5 98e 5 series diesel engine shop manual sebm035101 4 1

komatsu 82e 5 98e 5 series diesel engine shop manual sebm035101 5 1

Komatsu 82E-5, 98E-5 Series Diesel Engine Shop Manual SEBM035101

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM035101
Format: PDF
Size: 26.5MB
Number of Pages: 204

Category: Komatsu Shop Manual PDF

Model List:
- 82E-5 Series Diesel Engine
- 98E-5 Series Diesel Engine

1. MAIN MENU
2. COVER
3. PREFACE
4. SAFETY LABELS
5. SAFETY PRECAUTIONS
6. PRECAUTIONS FOR SERVICE WORK
7. HOW TO READ THIS MANUAL
8. APPLICATION CATEGORY
9. APPLICABLE MACHINE, SERIAL NUMBER
10. CONTENTS
11. GENERAL
11.1. Specifications
11.2. Engine External Views
11.3. Structural Description
12. INSPECTION AND ADJUSTMENT
12.1. Periodic Maintenance Schedule
12.2. Periodic Inspection and Maintenance Procedure
12.3. Check before daily operation
12.4. Inspection after initial 50 hours operation
12.5. Inspection every 50 hours
12.6. Inspection every 250 hours or 3 months
12.7. Inspection every 500 hours or 6 months
12.8. Inspection every 1,000 hours or one year
12.9. Inspection every 2000 hours or 2 years
12.10. Adjusting the Noload Maximum or Minimum Speed
12.11. Sensor Inspection
12.12. Oil pressure switch
12.13. Thermo switch
12.14. Water Leak Check in Cooling Water System
12.15. Radiator Cap Inspection
12.16. Thermostat Inspection
12.17. Adjusting Operation
12.18. Long Storage
13. TROUBLESHOOTING
13.1. Preparation Before Troubleshooting
13.2. Quick Reference Table for Troubleshooting
13.3. Troubleshooting by Measuring Compression Pressure
14. DISASSEMBLY, INSPECTION AND REASSEMBLY OF ENGINES
14.1. Complete Disassembly and Reassembly
14.2. Introduction
14.3. Special service tools
14.4. Complete disassembly
14.5. Precautions before and during reassembly
14.6. Adjusting operation
14.7. Cylinder Head Disassembly, Inspection and Reassembly
14.8. Components (2valve cylinder head)
14.9. Disassembly procedure
14.10. Reassembly procedure
14.11. Servicing points
14.12. Parts inspection and measurement
14.13. Valve seat correction
14.14. Valve guide replacement
14.15. Valve stem seal replacement
14.16. Gear Train and Camshaft
14.17. Components
14.18. Disassembly procedure
14.19. Reassembly procedure
14.20. Servicing points
14.21. Parts inspection and measurement
14.22. Oil seal replacement (Gear case side)
14.23. Camshaft bushing replacement
14.24. Cylinder Block
14.25. Components
14.26. Disassembly procedure
14.27. Reassembly procedure
14.28. Servicing points
14.29. Parts inspection and measurement
14.30. Cylinder bore correction
14.31. Piston pin bushing replacement
14.32. Oil seal replacement (Flywheel housing side)
15. LUBRICATION SYSTEM
15.1. Lubrication System Diagram
15.2. Trochoid Pump Components
15.3. Disassembly (Reverse the procedure below for assembly)
15.4. Servicing Points
15.5. Parts Inspection and Measurement
16. COOLING SYSTEM
16.1. Cooling Water System
16.2. Cooling Water Pump Components
16.3. Disassembly (Reverse the procedure below for assembly)
16.4. Servicing Points
17. FUEL INJECTION PUMP/GOVERNOR
17.1. Introduction
17.2. Fuel Injection Pump
17.3. Fuel system diagram
17.4. External view and components
17.5. Disassembly procedure
17.6. Assembly procedure
17.7. Servicing points
18. TURBOCHARGER
18.1. Structure and Functions
18.2. Main specifications
18.3. Construction
18.4. Structural and functional outline
18.5. Components
18.6. Components
18.7. Service Standards and Tightening Torque
18.8. Service standards
18.9. Tightening torque
18.10. Periodic Inspection Procedure
18.11. Periodic inspection intervals
18.12. Inspection procedure
18.13. Waste gate valve adjustment procedure
18.14. Disassembly Procedure
18.15. Preparation for disassembly
18.16. Inspection before disassembly
18.17. Disassembly
18.18. Washing and Inspection Procedure
18.19. Washing
18.20. Inspection procedure
18.21. Reassembly Procedure
18.22. Preparation for reassembly
18.23. Reassembly
18.24. Handling after Disassembly and Reassembly
18.25. Instructions for turbocharger installation
18.26. Troubleshooting
18.27. Excessively exhaust smoke
18.28. White smoke generation
18.29. Sudden oil decrease
18.30. Decrease in output
18.31. Poor (slow) response (starting) of turbocharger
18.32. Abnormal sound or vibration
19. STARTING MOTOR
19.1. For 4D94LE/(S)4D98E
19.2. Specifications
19.3. Components
19.4. Troubleshooting
19.5. Names of parts and disassembly procedure
19.6. Inspection and maintenance
19.7. Service standards
19.8. Assembly
19.9. Characteristic test
20. ALTERNATOR
20.1. The 40A Alternator for 3D84E and Other Models
20.2. Components
20.3. Specifications
20.4. Wiring diagram
20.5. Standard output characteristics
20.6. Inspection
20.7. Troubleshooting
21. ELECTRIC WIRING
21.1. Electric Wiring Diagram
21.2. Precaution on Electric Wiring
21.3. Alternator
21.4. Starting motor
21.5. Current limiter
21.6. Section area and resistance of electric wire
22. SERVICE STANDARDS
22.1. Engine Tuning
22.2. Engine Body
22.3. Cylinder head
22.4. Gear train and camshaft
22.5. Cylinder block
22.6. Lubricating Oil System (Trochoid Pump)
23. TIGHTENING TORQUE FOR BOLTS AND NUTS
23.1. Tightening Torques for Main Bolts and Nuts
23.2. Tightening Torques for Standard Bolts and Nuts

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