Komatsu 930E-2 Dump Truck Shop Manual CEBM007000

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Komatsu 930E-2 Dump Truck Shop Manual CEBM007000 - Image 4

Komatsu 930E-2 Dump Truck Shop Manual CEBM007000 - Image 5

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Komatsu 930E-2 Dump Truck Shop Manual CEBM007000

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM007000
Format: PDF
Size: 14.2MB
Number of Pages: 739

Category: Komatsu Shop Manual PDF

Model List:
- 930E-2 Dump Truck

1. MAIN MENU
2. COVER
3. FOREWARD
4. CONTENTS
5. GENERAL INFORMATION
5.1. TRUCK COMPONENT DESCRIPTION SPECIFICATIONS
5.2. GENERAL SAFETY AND TRUCK OPERATION
5.3. WARNINGS AND CAUTIONS
5.4. CHARTS ANS TABLES
5.5. STORAGE PROCEDURES
6. STRUCTURES
6.1. STRUCTURAL COMPONENTS
6.1.1. PREPARATION
6.1.2. GRILLE, HOOD AND LADDER
6.1.3. DECKS
6.1.4. HOIST LIMIT SWITCH
6.1.5. BODY UP SWITCH
6.1.6. BODYUP RETENTION CABLE
6.1.7. FUEL GAUGE SENDER
6.1.8. RADIATOR FILL PROCEDURE
6.1.9. TROUBLESHOOTING
6.2. POWER TRAIN
6.2.1. ALTERNATOR REMOVAL PROCEDURE
6.2.2. ENGINE/ALTERNATOR MATING
6.2.3. ENGINE
6.3. AIR FILTRATION SYSTEM
6.3.1. AIR CLEANERS
6.3.2. PRECLEANER SECTION
6.3.3. AIR INTAKE TROUBLESHOOTING
7. ELECTRICAL SYSTEM (24VDC NONPROPULSION)
7.1. DC ELECTRIC SUPPLY SYSTEM
7.1.1. ELECTRICAL SYSTEM DESCRIPTION
7.1.2. BATTERY SUPPLY SYSTEM
7.2. VDC ELECTRICAL SYSTEM COMPONENTS
7.2.1. PASSENGER SEAT BASE COMPARTMENT
7.2.2. ELECTRICAL INTERFACE CABINET
8. ELECTRICAL PROPULSION SYSTEM
8.1. ELECTRICAL PROPULSION SYSTEM COMPONENTS
8.1.1. GENERAL SYSTEM DESCRIPTION
8.2. AC DRIVE SYSTEM ELECTRICAL CHECKOUT PROCEDURE
8.2.1. AC DRIVE SYSTEM MAINTENANCE
8.2.2. SYSTEM CHECKOUT (RELEASE 17 SOFTWARE)
8.2.3. MISCELLANEOUS COMPONENT REPAIR
9. REAR AXLE, SPINDLES AND WHEELS
9.1. TIRES AND RIMS
9.1.1. FRONT TIRES AND RIMS
9.1.2. REAR TIRES AND RIMS
9.2. FRONT WHEEL HUB AND SPINDLE
9.2.1. WHEEL HUB AND SPINDLE
9.2.2. STEERING CLYINDERS AND TIE ROD
9.2.3. TOEIN ADJUSTMENT
9.3. REAR AXLE HOUSING MOUNTING ATTACHMENT
9.3.1. PIVOT PIN
9.3.2. ANTISWAY BAR
9.4. REAR AXLE HOUSING
9.4.1. REAR AXLE HOUSING
9.4.2. ELECTRIC WHEEL MOTORS
10. HYDRAIR II SUSPENSIONS
10.1. FRONT SUSPENSION
10.1.1. FRONT SUSPENSION
10.1.2. TURN OF THE NUT TIGHTENING PROCEDURE
10.1.3. MINOR REPAIR (LOWER BEARING AND SEALS)
10.1.4. MAJOR SUSPENSION REBUILD
10.2. REAR SUSPENSION
10.2.1. REAR SUSPENSION
10.3. OILING AND CHARGING PROCEDURES
10.3.1. GENERAL
10.3.2. EQUIPMENT LIST
10.3.3. FRONT SUSPENSION
10.3.4. REAR SUSPENSION
10.3.5. OIL AND NITROGEN SPECIFICATIONS
11. BRAKE SYSTEM
11.1. BRAKE CIRCUIT
11.1.1. SERVICE BRAKE CIRCUIT OPERATION
11.1.2. SECONDARY BRAKING AND AUTOMATIC APPLY
11.1.3. PARKING BRAKE CIRCUIT
11.1.4. BRAKE LOCK CIRCUIT
11.1.5. WARNING CIRCUIT
11.1.6. BRAKE VALUE CUTAWAY
11.2. BRAKE CIRCUIT COMPONENT SERVICE
11.2.1. BRAKE VALVE
11.2.2. DUAL RELAY VALVE
11.2.3. HYDRAULIC BRAKE ACCUMULATORS
11.2.4. RETARDER CONTROL LEVER (STEERING COLUMNMOUNTED)
11.3. BRAKE CIRCUIT CHECKOUT PROCEDURE
11.3.1. BRAKE CIRCUIT CHECKOUT PROCEDURE
11.3.2. BRAKE SYSTEM CHECKOUT
11.3.3. FAILURE MODES CHECKOUT
11.4. BRAKE CIRCUIT AND BRAKE VALVE TROUBLESHOOTING
11.5. HYDRAULIC BRAKE SYSTEM CHECKOUT PROCEDURE DATA SHEET
11.6. WET DISC BRAKE ASSEMBLY (FRONT AND REAR)
11.6.1. OPERATION
11.6.2. MAINTENANCE
11.6.3. BRAKE REBUILD
11.6.4. WET DISC BRAKE BLEEDING PROCEDURE
11.6.5. PARKING BRAKE BLEEDING PROCEDURE
12. HYDRAULIC SYSTEM
12.1. HYDRAULIC SYSTEM
12.1.1. HOIST CIRCUIT OPERATION
12.1.2. STEERING CIRCUIT
12.1.3. DISC BRAKE COOLING SYSTEM
12.2. HYDRAULIC SYSTEM COMPONENT REPAIR
12.2.1. TROUBLESHOOTING GUIDE
12.2.2. HYDRAULIC TANK
12.3. STEERING CIRCUIT
12.3.1. STEERING CIRCUIT OPERATION
12.3.2. COMPONENT DESCRIPTION
12.4. STEERING CONTROL UNIT
12.4.1. STEERING CONTROL UNIT
12.4.2. REBUILD PROCEDURE
12.5. STEERING CIRCUIT COMPONENT REPAIR
12.5.1. BLEEDDOWN MANIFOLD VALVE
12.5.2. STEERING ACCUMULATORS
12.5.3. STEERING ACCUMULATOR CHARGING PROCEDURE
12.5.4. FLOW AMPLIFIER
12.5.5. STEERING CYLINDERS
12.5.6. STEERING AND BRAKE PUMP
12.5.7. TROUBLESHOOTING CHART
12.6. HOIST CIRCUIT
12.6.1. HOIST CIRCUIT OPERATION
12.6.2. COMPONENT DESCRIPTION
12.6.3. HOIST CIRCUIT OPERATION
12.7. HOIST CIRCUIT COMPONENT REPAIR
12.7.1. HOIST VALVE
12.7.2. HOIST PILOT VALVE
12.7.3. HOIST CYLINDERS
12.7.4. DISABLED TRUCK DUMPING PROCEDURE
12.8. HYDRAULIC SYSTEM FILTERS
12.8.1. HOIST CIRCUIT FILTER
12.8.2. STEERING CIRCUIT FILTER
12.9. HYDRAULIC CHECKOUT PROCEDURE
12.9.1. STEERING CIRCUIT CHECKOUT AND ADJUSTMENT PROCEDURE
12.9.2. HOIST SYSTEM RELEIF VALVE AND BRAKE COOLING CIRCUIT PRESSURES
12.9.3. HYDRAULIC SYSTEM FLUSHING PROCEDURE
12.9.4. CHECKOUT PROCEDURE DATA SHEET
13. OPTIONS AND SPECIAL TOOLS
13.1. FIRE CONTROL SYSTEMS
13.1.1. CHECKFIRE ELECTRIC DETECTION ACTUATION SYSTEM SERIES 1
13.1.2. ANSULFIRE CONTROL SYSTEM, MANUAL
13.2. WIGGINS QUICK FILL FUEL SYSTEM
13.2.1. FUEL RECEIVER
13.2.2. TANK BREATHER VALVE
13.2.3. LEFT SIDE FILL
13.3. SPECIAL TOOL GROUP
13.4. HEATER/AIR CONDITIONING SYSTEM 134A REFRIGERANT
13.4.1. ENVIORNMENTAL IMPACT
13.4.2. OPERATOR CAB CONDITIONING
13.4.3. PRINCIPLES OF REFRIGERATION
13.4.4. MAJOR SYSTEM COMPONENTS
13.4.5. SYSTEM SERVICING
13.4.6. EVACUATING THE SYSTEM
13.4.7. SYSTEM TROUBLESHOOTING
13.5. VDC ELECTRIC SUPPLY SYSTEM NIEHOFF 240 AMP. ALTERNATOR (M13002)
13.5.1. ELECTRICAL SYSTEM DESCRIPTION
13.5.2. BATTERY MAINTENANCE AND SERVICE
13.5.3. BATTERY CHARGING SYSTEM (NIEHOFF 240 AMP. ALTERNATOR
13.6. NIEHOFF 240 AMP. ALTERNATOR OVERHAUL MANUAL (M13003)
13.6.1. DIMENSIONS
13.6.2. SPECIFICATIONS
13.6.3. SERVICE PARTS LIST
13.6.4. EXPLODED VIEW
13.6.5. ON VEHICLE TEST
13.6.6. BENCH TEST
13.6.7. STATIC TESTS
13.6.8. ALTERNATOR DIASSEMBLY
13.6.9. ALTERNATOR ASSEMBLY
13.6.10. SERVICE TOOL INSTRUCTIONS
13.7. PAYLOAD METER IIONBOARD WEIGHING SYSTEM
13.7.1. TABLE OF CONTENTS
14. OPERATORS CAB
14.1. TRUCK CAB
14.1.1. TRUCK CAB
14.1.2. PREPARATION FOR REMOVAL
14.1.3. CAB DOOR
14.1.4. GLASS REPLACEMENT
14.2. CAB COMPONENTS
14.2.1. WINDSHEILD WIPER
14.2.2. WINDSHIELD WASHER
14.2.3. HEATER/AIR CONDITIONER
14.3. OPERATOR COMFORT
14.3.1. OPERATOR SEAT
14.3.2. HEATER/AIR CONDITIONER
14.3.3. HEATER COMPONENTS
14.4. OPERATOR CONTROLS
14.4.1. STEERING COLUMN
14.4.2. STEERING WHEEL AND CONTROLS
14.4.3. DYNAMIC RETARDING
14.4.4. CENTER CONSOLE
14.4.5. INSTRUMENT PANEL AND INDICATOR LIGHTS
14.4.6. PANEL GAUGES, INDICATORS AND CONTROLS
14.4.7. STATUS/WARNING INDICATOR LIGHT SYMBOLS
15. LUBRICATION AND SERVICE
15.1. LUBRICATION AND SERVICE
15.1.1. LUBRICATION AND SERVICE
15.1.2. LUBRICATION CHART (OIL GREASE SPECIFICATIONS
15.2. LINCOLN AUTOMATIC LUBRICATION SYSTEM (ROTARY PUMP)
15.2.1. LINCOLN AUTOMATIC LUBRICATION SYSTEM (ROTARY PUMP)
16. ALPHABETICAL INDEX
17. SYSTEM SCHEMATICS
17.1. HYDRAULIC BRAKE SYSTEM SCHEMATIC
17.2. HYDRAULIC SUPPLY BRAKE COOLING SCHEMATIC
17.3. ELECTRICAL SCHEMATIC

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