komatsu 960e 1 dump truck operation and maintenance manual ceam015803 1

komatsu 960e 1 dump truck operation and maintenance manual ceam015803 2

komatsu 960e 1 dump truck operation and maintenance manual ceam015803 3

komatsu 960e 1 dump truck operation and maintenance manual ceam015803 4

komatsu 960e 1 dump truck operation and maintenance manual ceam015803 5

Komatsu 960E-1 Dump Truck Operation and Maintenance Manual CEAM015803

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: CEAM015803
Format: PDF
Size: 2.8MB
Number of Pages: 186

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 960E-1 Dump Truck

1. COVER
2. INTRODUCTION
2.1. FOREWORD
2.2. TRUCK MODEL ILLUSTRATION
2.3. ABOUT THIS MANUAL
2.4. ALERTS PAGE
3. TABLE OF CONTENTS
4. TORQUE TABLES AND CONVERSION CHARTS
4.1. EFFECT OF SPECIAL LUBRICANTS On Fasteners and Standard Torque Values
4.2. STANDARD TIGHTENING TORQUES For Class 10.9 Cap screws Class 10 Nuts
4.3. STANDARD TIGHTENING TORQUES For SAE Grade 5 and Grade 8 Cap screws
4.4. STANDARD TIGHTENING TORQUES For SAE Grade 9 Cap screws
5. SAFETY
5.1. General
5.2. Precautions before operating the truck
5.3. Precautions while operating the truck
5.4. Working near batteries
5.5. Precautions before performing service
5.6. Precautions while performing service
5.7. Tires
5.8. Precautions for performing repairs
5.9. Precautions for welding on the truck
5.10. Capacitor discharge system
6. WARNINGS AND CAUTIONS
6.1. GRADE/SPEED CHART
6.2. KEY SWITCH
6.3. ROPS/FOPS
6.4. BATTERIES
6.5. EMERGENCY SHUTDOWN
6.6. RADIATOR
6.7. CRUSHING HAZARD
6.8. CYLINDER PRESSURE
6.9. FILLING THE HYDRAULIC TANK
6.10. HYDRAULIC OIL PRESSURE
6.11. WHEEL MOTOR OIL LEVEL
6.12. EMERGENCY TOWING PROCEDURE
6.13. EMERGENCY DUMP PROCEDURE
6.14. ACCUMULATOR DRAIN VALVES
6.15. HOT EXHAUST
6.16. WELDING
6.17. INFORMATION DISPLAY
6.18. CAPACITORS
6.19. HIGH VOLTAGE
6.20. LIFTING INSTRUCTIONS
6.21. WIRELESS SIGNALS
6.22. PRODUCT IDENTIFICATION PLATE
6.23. LUBRICATION CHART
7. OPERATING INSTRUCTIONS
7.1. Preparing for operation
7.2. Walk around inspection
7.3. Engine startup
7.4. After engine startup
7.5. Emergency steering system
7.6. Precautions during truck operation
7.7. Operating on a haul road
7.8. Starting on a grade with a loaded truck
7.9. Sudden loss of engine power
7.10. Fuel depletion
7.11. Towing
7.12. Loading the dump body
7.13. Dumping a load
7.14. Disabled truck dumping procedure
7.15. Safe parking procedure
7.16. Normal engine shutdown procedure
8. OPERATOR CAB AND CONTROLS
8.1. STEERING WHEEL AND CONTROLS
8.2. PEDALS
8.3. GRADE/SPEED CHART
8.4. OVERHEAD PANEL AND DISPLAYS
8.5. CENTER CONSOLE
8.6. DIAGNOSTIC PORTS
8.7. OPERATORS SEAT
8.8. PASSENGER SEAT
8.9. HEATER / AIR CONDITIONER CONTROLS
8.10. INSTRUMENT PANEL
8.11. STATUS INDICATOR LIGHTS
8.12. DIGITAL DISPLAY OPERATION
8.13. REAR AXLE LIGHT BAR
8.14. KOMTRAX PLUS
8.15. KOMATSU WIRELESS BRIDGE (Optional)
8.16. FUSES AND CIRCUIT BREAKERS
9. LUBRICATION AND SERVICE
9.1. SERVICE CAPACITIES
9.2. HYDRAULIC TANK SERVICE
9.3. COOLING SYSTEM SERVICE
9.4. WHEEL MOTOR SERVICE
9.5. RESERVE OIL TANK SERVICE
9.6. AIR CLEANER SERVICE
9.7. QUICK FILL SERVICE CENTER
9.8. TIE ROD INSPECTION AND TORQUE PROCEDURE
9.9. LUBRICATION CHART
9.10. HOUR (DAILY) INSPECTION
9.11. INITIAL 50 HOUR LUBRICATION AND MAINTENANCE CHECKS
9.12. INITIAL 100 HOUR LUBRICATION AND MAINTENANCE CHECKS
9.13. INITIAL 250 HOUR LUBRICATION AND MAINTENANCE CHECKS
9.14. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.15. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.16. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.17. HOUR LUBRICATION AND MAINTENANCE CHECKS
9.18. HOUR MAINTENANCE CHECKS
10. AUTOMATIC LUBRICATION SYSTEM
10.1. GENERAL DESCRIPTION
10.2. SYSTEM COMPONENTS
10.3. SYSTEM OPERATION
10.4. GENERAL INSTRUCTIONS
10.5. LUBRICANT PUMP
10.6. INJECTORS (SL1 Series H)
10.7. PREVENTIVE MAINTENANCE PROCEDURES
10.8. SYSTEM CHECKOUT
10.9. SYSTEM TROUBLESHOOTING CHART
11. COMPONENTS SPECIFICATIONS
11.1. MAJOR COMPONENT DESCRIPTIONS
11.2. SPECIFICATIONS
12. PAYLOAD METETR III
12.1. INTRODUCTION
12.2. COMPONENT DESCRIPTION
12.3. LOAD DISPLAY AND OPERATOR SWITCHES
12.4. PAYLOAD OPERATION CALCULATION
12.5. SOURCES FOR PAYLOAD ERROR
12.6. HAUL CYCLE DATA
12.7. PDM SOFTWARE OVERVIEW
12.8. DOWNLOADING DATA
12.9. PLM III SYSTEM CONFIGURATION
12.10. DATA ANALYSIS
13. AM/FM RADIO / CD PLAYER
13.1. GENERAL RADIO RECEIVER FUNCTIONS
13.2. USING THE CLOCK
13.3. USING THE ALARM
13.4. USING THE RADIO
13.5. USING THE WEATHERBAND
13.6. USING THE COMPACT DISC PLAYER
13.7. PLAYING AN MP3 DISC
13.8. TROUBLESHOOTING

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