Komatsu 980E-5 Dump Truck Field Assembly Instruction CEAW013500

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Komatsu 980E-5 Dump Truck Field Assembly Instruction CEAW013500

$20.00

Type Of Manual: Field Assembly Instruction
Manual ID: CEAW013500
Format: PDF
Size: 18.9MB
Number of Pages: 386

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- 980E-5 Dump Truck

1. FOREWORD
2. TABLE OF CONTENTS
3. SAFETY RULES, TOOLS EQUIPMENT
3.1. SAFETY RULES
3.2. BODYUP RETENTION SLING
3.3. LIFTING SLING GENERAL INFORMATION
3.4. HEATED EXHAUST TOOL (IF EQUIPPED)
3.5. KomVision Calibration Tools (IF EQUIPPED)
3.6. HIGH VOLTAGE TOOLS
3.7. VDC CUSTOM METER KIT (58B0600800)
3.8. MISCELLANEOUS COMPONENTS
3.9. BODY PAD SPACER TOOL
4. TRUCK COMPONENTS AND SPECIFICATIONS
4.1. Selective Catalytic Reduction (SCR)
4.2. Diesel Exhaust Fluid (DEF)
4.3. SPECIFICATIONS
5. MAJOR COMPONENT WEIGHTS
5.1. REAR AXLE COMPONENTS
6. FIELD WELDING FOR ASSEMBLY OR REPAIR
6.1. WELDER QUALIFICATION AND TRAINING
6.2. WELD PROCEDURES
6.3. APPROVED CONSUMABLES
6.4. WELD QUALITY REQUIREMENTS
6.5. MATERIALS, CONTROLS, AND PRECAUTIONS
6.6. WELD INSPECTION
6.7. RECORDS
6.8. ANNEX A
6.9. ANNEX B
6.10. BIBLIOGRAPHY
6.11. SPECIAL PRECAUTIONS WHEN SERVICING AN AC DRIVE SYSTEM TRUCK
6.12. Engine Shutdown Procedure Before Welding Or Performing Maintenance
6.13. Before Welding On The Machine, Obey The Following Guidelines
7. RECEIVING ASSEMBLY PREPARATION
7.1. Preparation
7.2. Coded Boxes
7.3. ASSEMBLY LAYOUT
8. CHASSIS ASSEMBLY
8.1. CHASSIS AND COMPONENT SERIAL NUMBER (SN) IDENTIFICATION
9. DUMP BODY ASSEMBLY
10. FINAL ASSEMBLY
11. FINAL CHECKOUT
12. APPENDIX
12.1. STANDARD TORQUE CHARTS AND CONVERSION TABLES
12.2. SUSPENSION OILING AND CHARGING PROCEDURE
12.3. OILING AND CHARGING BLOCK KIT INSTALLATION PROCEDURE
12.4. ENGINE EMISSIONS AFTERTREATMENT SYSTEMS
12.5. TOEIN ADJUSTMENT PROCEDURE
12.6. PRESHIFT BRAKE TEST TEST PROCEDURE
12.7. PARKING BRAKE BLEEDING/FLUSHING PROCEDURE
12.8. ALTERNATOR LOCK CHECKOUT PROCEDURE
12.9. INTERFACE MODULE CHECKOUT PROCEDURE
12.10. AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE
12.11. AUTOMATIC LUBRICATION SYSTEM
12.12. AUTOMATIC LUBRICATION SYSTEM PRIMING
12.13. AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
12.14. TIRE MONITORING SYSTEM CHECKOUT PROCEDURE
12.15. HYDRAULIC SYSTEM CHECKOUT PROCEDURE
12.16. BRAKE SYSTEM CHECKOUT PROCEDURE
12.17. KOMTRAX PLUS 2 SHOP SETUP CHECKOUT PROCEDURE
12.18. KOMTRAX PLUS 2 SITE SETUP CHECKOUT PROCEDURE
12.19. PAYLOAD METER IV CHECKOUT PROCEDURE
12.20. ELECTRIC CHECKOUT PROCEDURE
12.21. KOMVISION CHECKOUT PROCEDURE
12.22. KOMATSU WIRELESS BRIDGE CHECKOUT PROCEDURE
12.23. RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
12.24. SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
12.25. FIELD ASSEMBLY INSPECTION REPORT
12.26. HOUR POSTCOMMISSIONING CHECKSHEET

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