komatsu bbx50 series electric forklift truck service manual sm150 1

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Komatsu BBX50 Series Electric Forklift Truck Service Manual SM150

$30.00

Type Of Manual: Service Manual
Manual ID: SM150
Format: PDF
Size: 12.8MB
Number of Pages: 371

Category: Komatsu Service Manual PDF

Model List:
- BBX50 Series Electric Forklift Truck

1. GENERAL DATA SAFETY
1.1. SM150 COVER PAGE
1.1.1. TABLE OF CONTENTS
1.1.2. FORKLIFT TABLE
1.1.3. CH. 1 SAFETY SECTION
1.1.3.1. SAFETY MANAGEMENT
1.1.3.2. SAFE TRAVEL
1.1.3.3. LOADING OPERATIONS
1.1.3.4. STOPPING AND PARKING
1.1.3.5. INSPECTION MAINT.
1.1.3.6. STRUCTURE STABILITY
2. SPECIFICATIONS
2.1. SM150 COVER PAGE
2.1.1. CH. 10 GENERAL SPECIFICATIONS
2.1.1.1. PERIODIC REPLACEMENT OF PARTS
2.1.1.2. STANDARD TORQUE TABLES
2.1.1.3. LOCTITE USAGE
2.1.1.4. CONVERSION TABLES
3. TESTING ADJUSTING
3.1. SM150 COVER PAGE
3.1.1. CH. 20 TESTING / ADJUSTING
3.1.1.1. SERVICE DATA TABLES
3.1.1.2. CONTROLLER
3.1.1.2.1. SELECTING FUNCTIONS
3.1.1.2.2. OPTIONAL DEVICES
3.1.1.3. DISPLAY OPERATION
3.1.1.4. BATTERY
3.1.1.5. FUSES
3.1.1.6. TRACTION AC MOTOR
3.1.1.7. PUMP AC MOTOR
3.1.1.8. TRANSFER CASE
3.1.1.9. ACCELERATOR PEDAL
3.1.1.10. BRAKE PEDAL
3.1.1.11. WHEEL BRAKE
3.1.1.12. PARKING BRAKE LEVER
3.1.1.13. HYDRAULIC TANK
3.1.1.14. BLEEDING AIR
4. REMOVAL INSTALLATION
4.1. SM150 COVER PAGE
4.1.1. CH. 30 REMOVAL INSTALLATION
4.1.1.1. HYDRAULIC PUMP MOTOR
4.1.1.2. CONTROLLER
5. DISASSEMBLY ASSEMBLY
5.1. SM150 COVER PAGE
5.1.1. CH. 40 DISASSEMBLY / ASSEMBLY
5.1.1.1. TRANSFER
5.1.1.2. DIFFERENTIAL
5.1.1.3. FRONT AXLE
5.1.1.4. BRAKE MASTER CYL.
5.1.1.5. HYD. CONTROL VALVE
5.1.1.6. TRACTION MOTOR
5.1.1.7. PUMP MOTOR
6. MAINTENANCE STANDARD
6.1. SM150 COVER PAGE
6.1.1. CH. 50 MAINTENANCE STANDARD
6.1.1.1. TRANSFER
6.1.1.2. DIFFERENTIAL
6.1.1.3. FRONT AXLE
6.1.1.4. BRAKE MASTER CYLINDER
6.1.1.5. WHEEL BRAKE
6.1.1.6. REAR AXLE
6.1.1.7. CONTROL VALVE
6.1.1.8. MAST, CARRIAGE, FORK
6.1.1.9. TRACTION MOTOR
6.1.1.10. PUMP MOTOR
7. STRUCTURE FUNCTION
7.1. SM150 COVER PAGE
7.1.1. CH. 60 STRUCTURE FUNCTION
7.1.1.1. CONTROLLER
7.1.1.2. DISPLAY
7.1.1.3. CHARACTER DISPLAY LIST
8. TROUBLESHOOTING
8.1. SM150 COVER PAGE
8.1.1. CH. 70 TROUBLESHOOTING
8.1.1.1. PREPARATION
8.1.1.2. FAILURE ANALYSIS
8.1.1.3. CPU PCB PRECAUTIONS
8.1.1.4. WIRE HARNESS PINS
8.1.1.5. ELECTRICAL CIRCUIT DIAGRAM
8.1.1.6. WIRING DIAGRAM
8.1.1.7. CONTROLLER
8.1.1.7.1. CHECK MAIN CONTACTOR
8.1.1.7.2. CHECK CURRENT SENSORS
8.1.1.7.3. CHECK COOLING FANS
8.1.1.7.4. CONNECTOR VOLTAGE
8.1.1.7.5. BLOCK DIAGRAM
8.1.1.8. ERROR CODE LIST
8.1.1.9. TRACTION/PUMP MOTORS
8.1.1.10. CONTROL VALVE
9. ANNUAL INSPECTION TABLES
9.1. SM150 COVER PAGE
9.1.1. CH. 80 ANNUAL INSPECTION TABLE
10. SERIES MS MAST
10.1. Contents
10.1.1. Introduction
10.1.2. Special Definitions
10.1.3. Truck System Requirements
10.1.4. Mounting Bracket Installation
10.1.5. Mast Installation
10.1.6. Chain Inspection and Tension
10.1.7. Internal Reeving Installation
10.1.8. Periodic Maintenance
10.1.9. Daily Inspection
10.1.10. Hour Inspection
10.1.11. Hour Inspection
10.1.12. Mast Removal
10.1.13. Main Lift Cylinder Description
10.1.14. Cylinder Operation
10.1.15. Main Lift Cylinder Removal
10.1.16. Main Lift Cylinder Service
10.1.17. Cylinder Bleeding
10.1.18. Valve Cartridge Service
10.1.19. Piston Removal
10.1.20. Carriage Description
10.1.21. Carriage RemovalMast on Truck
10.1.22. Carriage Removal Mast on Floor
10.1.23. Carriage Inspection
10.1.24. Upright Description
10.1.25. Upright Operation
10.1.26. Upright Disassembly
10.1.27. Upright Inspection
10.1.28. Uprights Reassembly
10.1.29. Mast Skewing
10.1.30. Chain Inspection and Tension
10.1.31. Measuring Chain Stretch
10.1.32. Main Lift Chain Adjustment
10.1.33. Main Lift Chain Service
11. SERIES MT 20MAST A
11.1. Contents
11.1.1. Special Definitions
11.1.2. Introduction
11.1.3. Truck System
11.1.4. Requirements
11.1.5. Mounting Bracket
11.1.6. Installation
11.1.7. Mast Installation
11.1.8. Chain Inspection and Tension
11.1.9. Free lift Cylinder Supply
11.1.10. Upright Rail Lubrication
11.1.11. Cylinder Bleeding
11.1.12. Mast Skewing
11.1.13. Single Function Internal Reeving
12. SERIES MT MAST B
12.1. Contents
12.1.1. Double Function Internal Reeving
12.1.2. Periodic Maintenance
12.1.3. Daily Inspection
12.1.4. Hour Inspection
12.1.5. Hour Inspection
12.1.6. Section 4 Troubleshooting
13. SERIES MT MAST C
13.1. Contents
13.1.1. Mast Removal
13.1.2. Main Lift Cylinder Description
13.1.3. Free Lift Cylinder Description
13.1.4. Cylinder Operation
13.1.5. Main Lift Cylinder Removal
13.1.6. Free Lift Cylinder Removal
13.1.7. Main Lift Cylinder Service
13.1.8. Free Lift Cylinder Service
13.1.9. Cylinder Bleeding
13.1.10. Valve Cartridge Service
13.1.11. Piston Removal
13.1.12. Carriage
13.1.13. Carriage RemovalMast on Truck
13.1.14. Carriage RemovalMast on Floor
13.1.15. Carriage Inspection
13.1.16. Upright Description
13.1.17. Upright Operation
13.1.18. Upright Disassembly
13.1.19. Upright Inspection
13.1.20. Upright Reassembly
13.1.21. Mast Skewing
13.1.22. Chains
13.1.23. Inspection and Tension
13.1.24. Measuring Chain Stretch
13.1.25. Main Lift Chain Adjustment
13.1.26. Free Lift Chain Adjustment
13.1.27. Free Lift Chain Service
13.1.28. Main Lift Chain Service
14. SERIES MD MAST
14.1. Contents
14.1.1. Special Definitions
14.1.2. Introduction
14.1.3. Truck System
14.1.4. Requirements
14.1.5. Mounting Bracket
14.1.6. Installation
14.1.7. Mast Installation
14.1.8. Chain Inspection and Tension
14.1.9. Upright Rail Lubrication
14.1.10. Cylinder Bleeding
14.1.11. Mast Skewing
14.1.12. Single Function Internal Reeving
14.1.13. Double Function Internal Reeving
14.1.14. Periodic Maintenance
14.1.15. Daily Inspection
14.1.16. Hour Inspection
14.1.17. Hour Inspection
14.1.18. Section 4 Troubleshooting
14.1.19. Mast Removal
14.1.20. Main Lift Cylinder Description
14.1.21. Free Lift Cylinder Description
14.1.22. Cylinder Operation
14.1.23. Main Lift Cylinder Removal
14.1.24. Free Lift Cylinder Removal
14.1.25. Main Lift Cylinder Service
14.1.26. Free Lift Cylinder Service
14.1.27. Cylinder Bleeding
14.1.28. Valve Cartridge Service
14.1.29. Piston Removal
14.1.30. Carriage
14.1.31. Carriage RemovalMast on Truck
14.1.32. Carriage RemovalMast on Floor
14.1.33. Carriage Inspection
14.1.34. Upright Description
14.1.35. Upright Disassembly
14.1.36. Upright Inspection
14.1.37. Upright Reassembly
14.1.38. Mast Skewing
14.1.39. Chains
14.1.40. Inspection and Tension
14.1.41. Measuring Chain Stretch
14.1.42. Free Lift Chain Adjustment
14.1.43. Free Lift Chain Service

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