komatsu br200 1 series shop manual sebm003602 1

komatsu br200 1 series shop manual sebm003602 2

komatsu br200 1 series shop manual sebm003602 3

komatsu br200 1 series shop manual sebm003602 4

komatsu br200 1 series shop manual sebm003602 5

Komatsu BR200-1 Series Shop Manual SEBM003602

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM003602
Format: PDF
Size: 15.2MB
Number of Pages: 504

Category: Komatsu Shop Manual PDF

Model List:
- BR200-1 Series

1. COVER
2. CONTENTS
3. GENERAL
3.1. GENERAL LOCATIONS
3.2. GENERAL ASSEMBLY DRAWING
3.3. SPECIFICATIONS
3.4. WEIGHT TABLE
3.5. LIST OF LUBRICANT AND WATER
4. STRUCTURE AND FUNCTION
4.1. POWER TRAIN
4.2. TRACK FRAME AND RECOIL SPRING
4.3. FINAL DRIVE
4.4. HYDRAULIC CIRCUIT DIAGRAM
4.5. HYDRAULIC TANK
4.6. OLSS
4.7. HYDRAULIC PUMP
4.7.1. FRONT MAIN PUMP AND REAR MAIN PUMP(HPV090090)
4.7.2. SERVO VALVE
4.7.3. TVC VALVE
4.7.4. CONC VALVE
4.7.5. CHARGING PUMP
4.8. SOLENOID VALVE (FOR CRUSHER,BELT CONVEYOR,TRAVEL)
4.9. TANDEM PUMP (FOR BELT CONVEYOR,PLATE FEEDER)
4.10. HYDRAULIC PUMP
4.11. HYDRAULIC 3TANDEM PUMP
4.12. PLATE FEEDER MOTOR
4.13. FIRST BELT CONVEYOR MOTOR
4.14. SOLENOID VALVE (FOR PLATE FEEDER,CRUSHER MOTOR,CONVEYOR MOTOR)
4.15. RELIEF VALVE (FOR PLATE FEEDER,FIRST BELT CONVEYOR)
4.16. FLOW CONTROL VALVE (FOR PLATE FEEDER)
4.17. CRUSHER
4.18. PLATE FEEDER
4.19. FIRST BELT CONVEYOR
4.20. ELECTRICAL CIRCUIT DIAGRAM
4.21. SYSTEM STRUCTURE DRAWING
4.22. MONITOR SYSTEM
4.22.1. MONITOR PANEL
4.22.2. SENSOR
4.23. PLATE FEEDER RETURN SYSTEM
4.23.1. PLATE FEEDER PRESSURE SENSOR
4.23.2. TIMER
4.24. AUTOMATIC STOP SYSTEM FOR CONVEYOR OVERLOAD
4.25. AUTOMATIC REVERSE SYSTEM FOR CRUSHER OVERLOAD
4.26. AUTOMATIC SPEED SHIFT SYSTEM FOR CRUSHER
4.27. AUTOMATIC OPERATION SYSTEM FOR FEEDER
5. TESTING AND ADJUSTING
5.1. TABLE OF JUDGEMENT STANDARD VALUE
5.2. TOOLS OF TESTING,ADJUSTING,AND TROUBLESHOOTING
5.3. ADJUSTING VALVE CLEARANCE
5.4. MEASURING COMPRESSION PRESSURE
5.5. TESTNG AND ADJUSTING FUEL INJECTION TIMING
5.6. ADJUSTING FUEL CONTROL LEVER
5.7. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN CRUSHER,PLATE FEEDER,BELT CONVEYOR,TRAVEL CIRCUIT
5.8. TESTING AND ADJUSTING CHARGING PUMP PRESSURE
5.9. TESTING AND ADJUSTING MAIN PUMP CONTROL PRESSURE
5.10. MEASURING STROKE OF SERVO PISTON
5.11. TESTING AND ADJUSTING TRAVEL DEVIATION
5.12. MEASURING OUTPUT PRESSURE OF PPC VALVE
5.13. TESTING AND ADJUSTING CRUSHER
5.14. CRUSHER RELATED PARTS
5.15. AIR BLEEDING
5.16. TROUBLESHOOTING
5.16.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.16.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.16.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
5.16.4. CHECKS BEFORE TROUBLESHOOTING
5.16.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
5.16.6. CONNECTOR TABLE FOR CONNECTOR
5.16.7. METHOD OF PROCEEDING WITH TROUBLESHOOTING
5.16.8. METHOD OF USING TROUBLESHOOTING CHARTS
5.16.9. JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC,MECHANICAL SYSTEM (BR2001,BR200J1)
5.16.10. JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC,MECHANICAL SYSTEM (BR200S1)
5.16.11. JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC,MECHANICAL SYSTEM (BR200R1)
5.16.12. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE) (BR2001,BR200J1,BR200J1A)
5.16.13. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE) (BR200S1)
5.16.14. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE) (BR200R1)
5.16.15. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
5.16.16. TROUBLESHOOTING OF MONITOR SYSTEM (M MODE)
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. STARTING MOTOR
6.4.1. REMOVAL AND INSTALLATION
6.5. ALTERNATOR
6.5.1. REMOVAL AND INSTALLATION
6.6. ENGINE OIL COOLER
6.6.1. REMOVAL AND INSTALLATION
6.7. FUEL INJECTION PUMP
6.7.1. REMOVAL AND INSTALLATION
6.8. WATER PUMP
6.8.1. REMOVAL AND INSTALLATION
6.9. NOZZLE HOLDER
6.9.1. REMOVAL AND INSTALLATION
6.10. TURBOCHARGER
6.10.1. REMOVAL AND INSTALLATION
6.11. THERMOSTAT
6.11.1. REMOVAL AND INSTALLATION
6.12. ENGINE FRONT SEAL
6.12.1. REMOVAL AND INSTALLATION
6.13. ENGINE REAR SEAL
6.13.1. REMOVAL AND INSTALLATION
6.14. CYLINER HEAD
6.14.1. REMOVAL AND INSTALLATION
6.15. HYDRAULIC COOLER
6.15.1. REMOVAL AND INSTALLATION
6.16. REDIATOR,HYDRAULIC COOLER
6.16.1. REMOVAL AND INSTALLATION
6.17. ENGINE,HYDRAULIC PUMP
6.17.1. REMOVAL AND INSTALLATION
6.18. DAMPER
6.18.1. REMOVAL AND INSTALLATION
6.19. TRAVEL MOTOR
6.19.1. REMOVAL AND INSTALLATION
6.20. TRAVEL MOTOR,FINAL DRIVE
6.20.1. REMOVAL AND INSTALLATION
6.20.2. REMOVAL AND INSTALLATION
6.21. IDLER,RECOIL SPRING
6.21.1. REMOVAL AND INSTALLATION
6.21.2. DISASSEMBLY AND ASSEMBLY
6.22. TRACK ROLLER
6.22.1. REMOVAL AND INSTALLATION
6.23. CARRIER ROLLER
6.23.1. REMOVAL AND INSTALLATION
6.24. TRACK SHOE
6.24.1. REMOVAL AND INSTALLATION
6.25. CHARGING PUMP
6.25.1. REMOVAL AND INSTALLATION
6.26. HYDRAULIC PUMP
6.26.1. REMOVAL AND INSTALLATION
6.26.2. DISASSEMBLY
6.26.3. ASSEMBLY
6.27. MAIN PUMP INPUT SHAFT OIL SEAL
6.27.1. REMOVAL AND INSTALLATION
6.28. CONTROL VALVE
6.28.1. REMOVAL AND INSTALLATION
6.28.2. DISASSEMBLY
6.28.3. ASSEMBLY
6.29. MAIN RELIEF VALVE
6.29.1. REMOVAL AND INSTALLATION
6.29.2. DISASSEMBLY AND ASSEMBLY
6.30. TVC VALVE
6.30.1. REMOVAL AND INSTALLATION
6.31. CONC VALVE
6.31.1. REMOVAL AND INSTALLATION
6.32. SERVO VALVE
6.32.1. REMOVAL AND INSTALLATION
6.33. PPC SHUTTLE VALVE
6.33.1. REMOVAL AND INSTALLATION
6.34. TRAVEL PPC VALVE
6.34.1. DISASSEMBLY AND ASSEMBLY
6.35. CHEEK PLATE
6.35.1. REMOVAL AND INSTALLATION
6.36. DRIVEN GEAR
6.36.1. REMOVAL AND INSTALLATION
6.37. TOGGLE PLATE
6.37.1. REMOVAL AND INSTALLATION
6.38. TOGGLE SEAT
6.38.1. REMOVAL AND INSTALLATION
6.39. FLYWHEEL AND VSHEAVE
6.39.1. REMOVAL AND INSTALLATION
6.40. SWING JAW
6.40.1. REPLACEMENT
6.41. BEARING ON FRAME SIDE
6.41.1. REPLACEMENT
6.42. THRUST RETAINER
6.42.1. REPLACEMENT
6.43. DRIVE GEAR
6.43.1. REMOVAL AND INSTALLATION
6.44. CRUSHER MOTOR
6.44.1. REMOVAL AND INSTALLATION
6.45. COUPLING(BR200S1)
6.45.1. REMOVAL
6.45.2. INSTALLATION
6.46. PLATE FEEDER MOTOR
6.46.1. REMOVAL AND INSTALLATION
6.47. CUTTER PIECE
6.47.1. REPLACEMENT
6.48. PROCEDURE FOR CHANGING GREASE
6.49. PROCEDURE FOR REPLACING CUTTER HOLDER
6.50. PROCEDURE FOR TURNING OR REPLACING IMPACT PLATES
6.51. ROTOR LINER
6.51.1. CHECK AND REPLACEMENT
6.52. PROTECTOR
6.52.1. REMOVAL AND INSTALLATION
6.53. CONTACT PLATE
6.53.1. REMOVAL AND INSTALLATION
6.54. SHEAR PIN OF CONTACT PLATE DAMPER
6.54.1. REPLACEMENT
6.55. ROTO BEARING UNIT
6.55.1. REMOVAL AND INSTALLATION
6.56. ROTOR
6.56.1. REMOVAL AND INSTALLATION
7. MAINTENANCE STANDARD
7.1. FINAL DRIVE
7.2. TRACK FRAME AND RECOIL SPRING
7.3. CHARGING PUMP AND RELIEF VALVE
7.4. CONTROL VALVE
7.5. TRAVEL SHUTTLE VALVE
7.6. TRAVEL MOTOR
7.7. PLATE FEEDER MOTOR

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