Komatsu BZ210-1 Shop Manual SEBM031101
$40.00
- Type Of Manual: Shop Manual
- Manual ID: SEBM031101
- Format: PDF
- Size: 106.7MB
- Number of Pages: 670
Category: Komatsu Shop Manual PDF
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Model List:
- BZ210-1
- 1. COVER
- 2. CONTENTS
- 3. GENERAL
- 3.1. SPECIFICATION DRAWINGS
- 3.2. SPECIFICATIONS
- 3.3. WEIGHT TABLE
- 3.4. FUEL, COOLANT AND LUBRICANTS
- 4. STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
- 4.1. ENGINE ACCESSORIES
- 4.2. RADIATOR, OIL COOLER, AND AFTERCOOLER
- 4.3. POWER TRAIN SYSTEM DIAGRAM
- 4.4. TRACK FRAME AND RECOIL SPRING
- 4.5. ARRANGEMENT OF HYDRAULIC COMPONENT
- 4.6. SELF PRESSURE REDUCING VALVE
- 4.7. TRAVEL MOTOR (FINAL DRIVE)
- 4.8. TRAVEL JUNCTION VALVE
- 4.9. SOIL BELT CONVERTOR MOTOR
- 4.10. RAKING ROTOR MOTOR
- 4.11. SOIL CUTTER MOTOR
- 4.12. ROTARY HAMMER MOTOR
- 4.13. DISCHARGE BELT CONVEYOR MOTOR
- 4.14. SOLIDIFYING MATERIAL FEEDER
- 4.15. AFTERCUTTER MOTOR
- 4.16. HYDRAULIC CYLINDER
- 4.17. VALVE CONTROL
- 4.18. TRAVEL PPC VALVE
- 4.19. CRUSHER CASE OPEN/CLOSE PPC VALVE
- 4.20. SPOOL SOLENOID VALVE (A)
- 4.21. SPOOL SOLENOID VALVE (B)
- 4.22. EPC VALVE
- 4.23. WORK EQUIPMENT
- 4.24. MIXER (CRUSHER)
- 4.25. SOIL BELT CONVEYOR
- 4.26. MONITOR SYSTEM
- 4.27. SENSORS
- 5. TESTING AND ADJUSTING
- 5.1. STANDARD VALUE TABLE
- 5.1.1. STANDARD VALUE TABLE FOR ENGINE
- 5.1.2. STANDARD VALUE TABLE FOR CHASSIS
- 5.2. TESTING AND ADJUSTING
- 5.2.1. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
- 5.2.2. TESTING AND ADJUSTING ENGINE SPEED
- 5.2.3. MEASURING EXHAUST GAS COLOR
- 5.2.4. ADJUSTING VALVE CLEARANCE
- 5.2.5. MEASURING COMPRESSION PRESSURE
- 5.2.6. MEASURING BLOWBY PRESSURE
- 5.2.7. TESTING AND ADJUSTING FUEL INJECTION TIMING
- 5.2.8. MEASURING ENGINE OIL PRESSURE
- 5.2.9. ADJUSTING ENGINE SPEED SENSOR
- 5.2.10. EMERGENCY ESCAPE METHOD WHEN ENGINE CONTROL SYSTEM HAS TROUBLE
- 5.2.11. TESTING AND ADJUSTING TRACK SHOE TENSION
- 5.2.12. TESTING AND ADJUSTING SOIL BELT CONVEYOR SHOE TENSION
- 5.2.13. TESTING AND ADJUSTING OIL PRESSURES IN WORK EQUIPMENT AND TRAVEL CIRCUITS
- 5.2.14. TESTING AND ADJUSTING CONTROL CIRCUIT BASIC PRESSURE
- 5.2.15. TESTING AND ADJUSTING PUMP PC CONTROL CIRCUIT OIL PRESSURE
- 5.2.16. TESTING AND ADJUSTING PUMP LS CONTROL CIRCUIT OIL PRESSURE
- 5.2.17. MEASURING SOLENOID VALVE OUTPUT PRESSURE
- 5.2.18. MEASURING PPC VALVE OUTPUT PRESSURE
- 5.2.19. RELEASING RESIDUAL PRESSURE IN HYDRAULIC CIRCUIT
- 5.2.20. MEASURING OIL LEAKAGE
- 5.2.21. BLEEDING AIR PROM EACH PART
- 5.2.22. PROCEDURE FOR TESTING DIODES
- 5.2.23. SPECIAL FUNCTION OF MONITOR PANEL
- 5.3. TROUBLESHOOTING
- 5.3.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
- 5.3.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
- 5.3.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
- 5.3.4. CHECKS BEFORE TROUBLESHOOTING
- 5.3.5. CLASSIFICATION AND PROCEDURES OF TROUBLESHOOTING
- 5.3.6. CONNECTOR ARRANGEMENT DRAWING AND ELECTRIC CIRCUIT DIAGRAM OF EACH SYSTEM
- 5.3.7. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
- 5.3.8. TBRANCH BOX AND TBRANCH TABLE
- 5.3.9. TROUBLESHOOTING WHEN ERROR CODE ELECTRICAL SYSTEM AND ERROR CODE MECHANICAL SYSTEM ARE INDICATED
- 5.3.10. TROUBLESHOOTING OF ELECTRICAL SYSTEM (EMODE)
- 5.3.11. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (HMODE)
- 5.3.12. TROUBLESHOOTING OF ENGINE (SMODE)
- 6. DISASSEMBLY AND ASSEMBLY
- 6.1. METHOD OF USING MANUAL
- 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
- 6.3. SPECIAL TOOL LIST
- 6.4. REMOVAL AND INSTALLATION OF ENGINE AND HYDRAULIC PUMP ASSEMBLY
- 6.5. REMOVAL AND INSTALLATION OF STARTING MOTOR ASSEMBLY
- 6.6. REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY
- 6.7. REMOVAL AND INSTALLATION OF ENGINE FRONT SEAL
- 6.8. REMOVAL AND INSTALLATION OF ENGINE REAR SEAL
- 6.9. REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY
- 6.10. REMOVAL AND INSTALLATION OF ENGINE AFTERCOLLER
- 6.11. REMOVAL AND INSTALLATION OF HYDRAULIC OIL COOLER ASSEBLY
- 6.12. REMOVAL AND INSTALLATION OF REAIATOR ASSEMBLY
- 6.13. REMOVAL AND INSTALLATION OF FUEL TANK ASSEMBLY
- 6.14. REMOVAL AND INSTALLATION OF HYDRAILIC TANK ASSEMBLY
- 6.15. REMOVAL AND INSTALLATION OF HYDRAULIC PUMP ASSEMBLY
- 6.16. REMOVAL AND INSTALLATION OF CINTROL VALVE ASSEMBLY
- 6.17. DISASSEMBLY OF WORK EQUIPMENT ASSEMBLY
- 6.18. REMOVAL AND INSTALLATION OF SOLIDIFYING MEATERIAL FEEDER CASE ASSEMBLY
- 6.19. REMOVAL AND INSTALLATION OF RAKING ROTOR
- 6.20. REMOVAL AND INSTALLATION OF SOIL HOPPER ASSEMBLY
- 6.21. REMOVAL AND INSTALLATION OF SOIL BELT CONVEYOR ASSEMBLY
- 6.22. REMOVAL AND INSTALLATION OF ROTARY HAMMER AND SOIL CUTTER ASSEMBLY
- 6.23. REMOVAL AND INSTALLATION OF DISCHARGE BELT CONVEYOR ASSEMBLY
- 6.24. SPREADING AND INSTALLATION OF TRACK SHOE ASSEMBLY
- 6.25. REMOVAL AND INSTALLATION OF SPROCKET
- 6.26. REMOVAL AND INSTALLATION OF TRAVEL MOTOR ASSEMBLY
- 6.27. REMOVAL AND INSTALLATION OF TRACK ROLLER ASSEMBLY
- 6.28. DISASSEMBLY AND ASSEMBLY OF TRACK ROOLER ASSEMBLY
- 6.29. REMOVAL AND INSTALLATION OF CARRIER ROLLER ASSEMBLY
- 6.30. DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER
- 7. OTHERS
- 7.1. SERIAL NO. 10011100
- 7.1.1. HYDRAULIC CIRCUIT DIAGRAM (1/2)
- 7.1.2. HYDRAULIC CIRCUIT DIAGRAM (2/2)
- 7.2. SERIAL NO. 1101 AND UP
- 7.2.1. HYDRAULIC CIRCUIT DIAGRAM (1/2)
- 7.2.2. HYDRAULIC CIRCUIT DIAGRAM (2/2)
- 7.3. SERIAL NO. 10011100
- 7.3.1. ELECTRICAL CIRCUIT DIAGRAM (1/4)
- 7.3.2. ELECTRICAL CIRCUIT DIAGRAM (2/4)
- 7.3.3. ELECTRICAL CIRCUIT DIAGRAM (3/4)
- 7.3.4. ELECTRICAL CIRCUIT DIAGRAM (4/4)
- 7.4. SERIAL NO. 1101 AND UP
- 7.4.1. ELECTRICAL CIRCUIT DIAGRAM (1/4)
- 7.4.2. ELECTRICAL CIRCUIT DIAGRAM (2/4)
- 7.4.3. ELECTRICAL CIRCUIT DIAGRAM (3/4)
- 7.4.4. ELECTRICAL CIRCUIT DIAGRAM (4/4)
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