komatsu cd110r 2 crawler carrier operation and maintenance manual ten00106 01 1

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komatsu cd110r 2 crawler carrier operation and maintenance manual ten00106 01 4

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Komatsu CD110R-2 Crawler Carrier Operation and Maintenance Manual TEN00106-01

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: TEN00106-01
Format: PDF
Size: 6.2MB
Number of Pages: 215

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- CD110R-2 Crawler Carrier

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHINE
2.3.2. BREAKING IN TEH NEW MACHINE
2.4. NECESSARY INFORMATION
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.4.2. ENGINE SERIAL NO. PLATE
2.4.3. EPA NAMEPLATE
2.4.4. POSITION OF SERVICE METER
2.4.5. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. POSITIONS OF SAFETY PICTOGRAMS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF ABNORMALITIES ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. INSIDE OPERATORS COMPARTMENT
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. CRUSHING OR CUTTING PREVENTION
4.3.12. PREVENTION OF BURNS
4.3.13. FIRE PREVENTION
4.3.14. ACTION IF FIRE OCCURS
4.3.15. WINDOW WASHER LIQUID
4.3.16. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
4.3.17. PRECAUTIONS FOR ATTACHMENTS
4.3.18. UNAUTHORIZED MODIFICATION
4.3.19. SAFETY AT WORKSITE
4.3.20. WORKING ON LOOSE GROUND
4.3.21. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.22. ENSURE GOOD VISIBILITY
4.3.23. VENTILATION FOR ENCLOSED AREAS
4.3.24. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.25. EMERGENCY EXIT FROM OPERATORS CAB
4.3.26. BE CAREFUR ABOUT ASBESTOS DUST
4.4. PRECAUTIONS FOR OPERATION
4.4.1. STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARTING ENGINE
4.4.1.2. PRECAUTIONS WHEN STARTING
4.4.1.3. PRECAUTIONS IN COLD AREAS
4.4.2. OPERATION
4.4.2.1. CHECK BEFORE OPERATION
4.4.2.2. PRECAUTIONS WHEN CHANGING DIRECTION
4.4.2.3. PRECAUTIONS WHEN TRAVELING
4.4.2.4. TRAVELING ON SLOPES
4.4.2.5. PRECAUTIONS WHEN OPERATING DUMP BODY
4.4.2.6. OPERATIONS ON SLOPES
4.4.2.7. RPOHIBITED OPERATIONS
4.4.2.8. OPERATE CAREFULLY ON SNOW
4.4.2.9. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING WITH BOOSTER CABLE
4.4.5. TOWING
4.4.5.1. WHEN TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOING LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. ACCUMULATOR
4.5.8. PERSONNAL
4.5.9. PRECAUTIONS FOR WORK UNDER MACHINE
4.5.10. NOISE
4.5.11. PRECAUTIONS WHEN USING HAMMER
4.5.12. REPAIR WELDING
4.5.13. REMOVING BATTERY TERMINAL
4.5.14. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.15. DO NOT DISASSEMBLE RECOIL SPRING
4.5.16. PRECAUTIONS WITH HIGHPRESSURE OIL
4.5.17. HANDLING HIGHPRESSURE HOSES
4.5.18. WASTE MATERIAL
4.5.19. MAINTENANCE FOR AIR CONDITIONER
4.5.20. COMPRESSED AIR
4.5.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. MACHINE MONITOR
5.2.2. CLINOMETER
5.2.3. SWITCHES
5.2.4. CONTROL LEVERS AND PEDALS
5.2.5. SLIDING DOOR
5.2.6. EMERGENCY ESCAPE HAMMER
5.2.7. CAP, COVER WITH LOCK
5.2.8. FALLING BODY PROTECTIVE PROP
5.2.9. FUSE
5.2.10. SLOW BLOW FUSE
5.2.11. FUSIBLELINK
5.2.12. POWER SUPPLY TAKEOFF PORT
5.2.13. CONTROLLER
5.2.14. AIR CONDITIONER CONTROLS
5.2.15. RADIO
5.2.16. OPERATION MANUAL STORAGE
5.2.17. TOOL BOX
5.2.18. GREASE PUMP HOLDER
5.2.19. ASHTRAY
5.2.20. FIRE EXTINGUISHER
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. MACHINE OPERATION
5.3.6. STEERING MACHINE
5.3.7. SWINGING
5.3.8. OPERATING DUMP BODY
5.3.9. PROHIBITIONS FOR OPERATION
5.3.10. PRECAUTIONS FOR OPERATION
5.3.11. PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
5.3.12. PARKING MACHINE
5.3.13. CHECK AFTER FINISHING WORK
5.3.14. LOCKING
5.3.15. RUBBER SHOES
5.4. TRANSPORTATION
5.4.1. TRANSPORTATION PROCEDURE
5.4.2. LOADING, UNLOADING WORK
5.4.3. LIFTING MACHINE
5.5. COLD WEATHER OPERATION
5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
5.5.2. AFTER COMPLETION OF WORK
5.5.3. AFTER COLD WEATHER
5.6. LONGTERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.6.4. STARTING ENGINE AFTER LONGTERM STORAGE
5.7. TROUBLESHOOTING
5.7.1. AFTER RUNNING OUT OF FUEL
5.7.2. TOWING THE MACHINE
5.7.3. IF BATTERY IS DISCHARGED
5.7.4. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDE TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
6.2.2. RELATING TO ELECTRIC SYSTEM
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
6.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDURE CHART
6.7.1. MAINTENANCE SCHEDURE CHART
6.8. SERVICE PROCEDURE
6.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
6.8.2. WHEN REQUIRED
6.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
6.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
6.8.2.3. CHECK RUBBER SHOES
6.8.2.4. CHECK AND ADJUST TRACK TENSION
6.8.2.5. REPLACE RUBBER SHOE
6.8.2.6. CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID
6.8.2.7. CHECK AND MAINTENANCE AIR CONDITIONER
6.8.2.8. CHECK, CLEAN AND LUBRICATE CAB SLIDE DOOR RAIL AND ROLLER
6.8.2.9. REPLACE SLOW BLOW FUSE
6.8.3. CHECK BEFORE STARTING
6.8.4. EVERY 50 HOURS SERVICE
6.8.4.1. DRAIN WATER, SEDIMENT FROM FUEL TANK
6.8.5. EVERY 100 HOURS SERVICE
6.8.5.1. LUBRICATING
6.8.6. EVERY 250 HOURS SERVICE
6.8.6.1. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
6.8.6.2. CHECK LEVEL OF BATTERY ELECTROLYTE
6.8.6.3. CHECK AIR COMPRESSOR BELT TENSION, ADJUST
6.8.7. EVERY 500 HOURS SERVICE
6.8.7.1. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
6.8.7.2. REPLACE FUEL FILTER CARTRIDGE
6.8.7.3. CHECK OIL LEVEL IN SWING MACHINERY CASE, ADD OIL
6.8.7.4. CHECK SWING PINION GREASE LEVEL, ADD GREASE
6.8.7.5. GREASE SWING CIRCLE
6.8.7.6. REPLACE HYDRAULIC TANK BREATHER ELEMENT
6.8.7.7. CLEAN WATER SEPARATOR STRAINER
6.8.7.8. CLEAN AIR CONDITIONER FRESH/RECIRC FILTERS
6.8.7.9. CLEAN AND INSPECT RADIATOR FINS, OIL COOLER FINS, AFTER COOLER FINS, CONDENSER FINS
6.8.8. EVERY 1000 HOURS SERVICE
6.8.8.1. REPLACE HYDRAULIC LINE FILTER ELEMENT
6.8.8.2. REPLACE CORROSION RESISTOR CARTRIDGE
6.8.8.3. REPLACE HYDRAULIC FILTER ELEMENT
6.8.8.4. CHANGE OIL IN SWING MACHINERY CASE
6.8.8.5. CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
6.8.8.6. CHECK ALL TIGHTENING PARTS OF TURBOCHAGER
6.8.8.7. CHECK PLAY OF TURBOCHAGER ROTOR
6.8.8.8. CHECK FAN BELT, ALTERNATOR BELT TENSION, REPLACE
6.8.9. EVERY 2000 HOURS SERVICE
6.8.9.1. CHANGE OIL IN FINAL DRIVE CASE
6.8.9.2. CLEAN HYDRAULIC TANK STRAINER
6.8.9.3. CLEAN ENGINE BREATHER
6.8.9.4. CHECK ALTERNATOR, STARTING MOTOR
6.8.9.5. CHECK ENGINE VALVE CLEARANCE, ADJUST
6.8.9.6. CLEAN, CHECK TURBOCHAGER
6.8.9.7. CHECK VIBRATION DAMPER
6.8.10. EVERY 4000 HOURS SERVICE
6.8.10.1. CHECK WATER PUMP
6.8.11. EVERY 5000 HOURS MAINTENANCE
6.8.11.1. CHANGE OIL IN HYDRAULIC TANK
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. INDEX

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