komatsu d155c 1 shop manual sebm032300 1

komatsu d155c 1 shop manual sebm032300 2

komatsu d155c 1 shop manual sebm032300 3

komatsu d155c 1 shop manual sebm032300 4

komatsu d155c 1 shop manual sebm032300 5 1

Komatsu D155C-1 Shop Manual SEBM032300

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM032300
Format: PDF
Size: 51.9MB
Number of Pages: 536

Category: Komatsu Shop Manual PDF

Model List:
- D155C-1

1. COVER
2. CONTENTS
3. GENERAL
3.1. GENERAL ASSEMBLY DRAWING
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. TABLE OF FUEL,COOLANT AND LUBRICANTS
4. STRUCTURE AND FUNCTION
4.1. RADIATOR FAN
4.2. RADIATOR SHUTTER
4.3. PTO (POWER TAKEOFF)
4.4. OIL COOLER
4.5. POWER TRAIN DIAGRAM
4.6. TORQFLOW HYDRAULIC CIRCUIT
4.7. HYDRAULIC CIRCUIT DIAGRAM
4.8. TORQUE CONVERTER
4.9. TRANSMISSION CONTROL
4.10. TRANSMISSION
4.11. TRANSMISSION CONTROL VALVE
4.12. TRANSMISSION LUBRICATION RELIEF VALVE
4.13. STEERING AND BRAKE CONTROL
4.14. AXLE,STEERING CLUTCH
4.15. STEERING BRAKE HYDRAULIC PIPING
4.16. STEERING AND BRAKE HYDRAULIC CIRCUIT DIAGRAM
4.17. STEERING BRAKE
4.18. STEERING CONTROL VALVE
4.19. HYDRAULIC CIRCUIT DIAGRAM FOR WINCH
4.20. WINCH
4.21. DETAILED WORKING CIRCUIT DIAGRAM FOR CLUTCH AND BRAKE OF WINCH
4.22. POWER TRAIN ON WINCH
4.23. HIGHLOW VALVE
4.24. PPC VALVE
4.25. FLOW DIVIDER VALVE
4.26. COUNTERWEIGHT HYDRAULIC TANK
4.27. COUNTERWEIGHT PIPING
4.28. COUNTERWEIGHT CONTROL
4.29. COUNTERWEIGHT HYDRAULIC CIRCUIT DIAGRAM
4.30. COUNTERWEIGHT
4.31. COUNTERWEIGHT CONTROL VALVE
4.32. BOOM
4.33. SAFETY DEVICE
4.35. ACTUAL ELECTRIC WIRING DIAGRAM
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
5.2. STANDARD VALUE TABLE FOR CHASSIS
5.3. TESTING AND ADJUSTING
5.3.1. TOOLS FOR TESTING,ADJUSTING,AND TROUBLESHOOTING
5.3.2. ADJUSTING VALVE CLEARANCE
5.3.3. MEASURING COMPRESSION PRESSURE
5.3.4. TESTING AND ADJUSTING FUEL INJECTION TIMING
5.3.5. MEASURING ENGINE OIL PRESSURE
5.3.6. MEASURING EXHAUST COLOR
5.3.7. MEASURING EXHAUST TEMPERATURE
5.3.8. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
5.3.9. MEASURING BLOWBY
5.3.10. MEASURING AIR SUPPLY PRESSURE (BOOST PRESSURE)
5.3.11. MEASURING ENGINE SPEED
5.3.12. NEASURING TORQUE CONVERTER STALL SPEED
5.3.13. BLEEDING AIR FROM COUNTERWEIGHT CYLINDER
5.3.14. ADJUSTING WINCH CONTROL INTERLOCK MECHANISM
5.3.15. MEASURING OIL PRESSURE
5.3.16. MEASURING COUNTERWEIGHT OIL PRESSURE
5.3.17. MEASURING WINCH OIL PRESSURE
5.3.18. HYDRAULIC CIRCUIT DIAGRAM FOR WINCH
5.3.19. MEASURING LEAKAGE INSIDE CYLINDER
5.3.20. REINSTALLATION (IF MOMENT LIMITER WAS REMOVED) AND ADJUSTING
5.3.21. ADJUSTMENT PROCEDURE FOR MOMENT LIMITER PERFORMANCE
5.4. TROUBLESHOOTING
5.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.4.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.4.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
5.4.4. CHECKS BEFORE TROUBLESHOOTING
5.4.5. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
5.4.6. TROUBLESHOOTING OF HYDRAULIC,MECHANICAL SYSTEM (H MODE)
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. REMOVAL AND INSTALLATION OF STARTING MOTOR ASSEMBLY
6.5. REMOVAL AND INSTALLATION OF ALTERNATOR ASSEMBLY
6.6. REMOVAL AND INSTALLATION OF ENGINE OIL COOLER CORE ASSEMBLY
6.7. REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY
6.8. REMOVAL AND INSTALLATION OF WATER PUMP ASSEMBLY
6.9. REMOVAL AND INSTALLATION OF TURBOCHARGER ASSEMBLY
6.10. REMOVAL AND INSTALLATION OF NOZZLE HOLDER ASSEMBLY
6.11. REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY
6.12. REMOVAL AND INSTALLATION OF THERMOSTAT ASSEMBLY
6.13. REMOVAL AND INSTALLATION OF RADIATOR ASSEMBLY
6.14. REMOVAL AND INSTALLATION OF FUEL TANK ASSEMBLY
6.15. REMOVAL AND INSTALLATION OF TORQUE CONVERTER AND WINCH OIL COOLER ASSEMBLY
6.16. REMOVAL AND INSTALLATION OF ENGINE ASSEMBLY
6.17. REMOVAL AND INSTALLATION OF PTO ASSEMBLY
6.18. DISASSEMBLY AND ASSEMBLY OF PTO ASSEMBLY
6.19. REMOVAL AND INSTALLATION OF TRANSMISSION PUMP ASSEMBLY
6.20. REMOVAL AND INSTALLATION OF FLOOR FRAME ASSEMBLY
6.21. REMOVAL AND INSTALLATION OF TORQUE CONVERTER ASSEMBLY
6.22. DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER ASSEMBLY
6.23. REMOVAL AND INSTALLATION OF TORQUE CONVERTER RELIEF VALVE ASSEMBLY
6.24. REMOVAL AND INSTALLATION OF TORQUE CONVERTER REGULATING VALVE ASSEMBLY
6.25. DISASSEMBLY AND ASSEMBLY OF TORQUE CONVERTER RELIEF VALVE ASSEMBLY
6.26. REMOVAL AND INSTALLATION OF TRANSMISSION CONTROL VALVE ASSEMBLY
6.27. DISASSEMBLY AND ASSEMBLY OF TRANSMISSION CONTROL VALVE ASSEMBLY
6.28. REMOVAL AND INSTALLATION OF TRANSMISSION ASSEMBLY
6.29. DISASSEMBLY AND ASSEMBLY OF TORQFLOW TRANSMISSION ASSEMBLY
6.30. REMOVAL AND INSTALLATION OF TRANSMISSION LUBRICATION VALVE ASSEMBLY
6.31. DISASSEMBLY AND ASSEMBLY OF TRANSMISSION LUBRICATION VALVE ASSEMBLY
6.32. REMOVAL AND INSTALLATION OF STEERING CONTROL VALVE ASSEMBLY
6.33. DISASSEMBLY AND ASSEMBLY OF STEERING CONTROL VALVE ASSEMBLY
6.34. REMOVAL AND INSTALLATION OF BRAKE SAFETY VALVE ASSEMBLY
6.35. DISASSEMBLY AND ASSEMBLY OF BRAKE SAFETY VALVE ASSEMBLY
6.36. REMOVAL AND INSTALLATION OF STEERING PUMP ASSEMBLY
6.37. REMOVAL AND INSTALLATION OF STEERING CLUTCH ASSEMBLY
6.38. DISASSEMBLY AND ASSEMBLY OF BRAKE BOOSTER ASSEMBLY
6.39. DISASSEMBLY AND ASSEMBLY OF STEERING RELIEF VALVE ASSEMBLY
6.40. DISASSEMBLY AND ASSEMBLY OF STEERING CLUTCH ASSEMBLY
6.41. DISASSEMBLY AND ASSEMBLY OF BEVEL GEAR SHAFT ASSEMBLY
6.42. DISASSEMBLY AND ASSEMBLY OF FIRST PINION ASSEMBLY
6.43. DISASSEMBLY AND ASSEMBLY OF FINAL DRIVE ASSEMBLY
6.44. REMOVAL AND INSTALLATION OF TRACK ASSEMBLY
6.45. REMOVAL AND INSTALLATION OF CARRIER ROLLER ASSEMBLY
6.46. REMOVAL AND INSTALLATION OF TRACK ROLLER ASSEMBLY
6.47. DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING ASSEMBLY
6.48. REMOVAL AND INSTALLATION OF TRACK FRAME ASSEMBLY
6.49. REMOVAL AND INSTALLATION OF IDLER ASSEMBLY
6.50. REMOVAL AND INSTALLATION OF WINCH CONTROL VALVE ASSEMBLY
6.51. DISASSEMBLY AND ASSEMBLY OF WINCH CONTROL VALVE ASSEMBLY
6.52. REMOVAL AND INSTALLATION OF HIGH/LOW SPEED SELECTOR VALVE ASSEMBLY
6.53. DISASSEMBLY AND ASSEMBLY OF HIGH/LOW SPEED SELECTOR VALVE ASSEMBLY
6.54. REMOVAL AND INSTALLATION OF TOWING WINCH PUMP ASSEMBLY
6.55. REMOVAL AND INSTALLATION OF COUNTERWEIGHT PUMP ASSEMBLY
6.56. REMOVAL AND INSTALLATION OF COUNTERWEIGHT CYLINDER ASSEMBLY
6.57. DISASSEMBLY AND ASSEMBLY OF COUNTERWEIGHT CYLINDER ASSEMBLY
6.58. REMOVAL AND INSTALLATION OF COUNTERWEIGHT CONTROL VALVE ASSEMBLY
6.59. DISASSEMBLY AND ASSEMBLY OF COUNTERWEIGHT CONTROL VALVE ASSEMBLY
6.60. REMOVAL AND INSTALLATION OF GATE FRAME ASSEMBLY
6.61. REMOVAL AND INSTALLATION OF COUNTERWEIGHT/FRAME
6.62. REMOVAL AND INSTALLATION OF BOOM/FRAME
6.63. REMOVAL AND INSTALLATION OF TOWING WINCH ASSEMBLY
6.64. DISASSEMBLY AND ASSEMBLY OF TOWING WINCH ASSEMBLY
6.65. REMOVAL AND INSTALLATION OF HEATER ASSEMBLY
7. MAINTENANCE STANDARD
7.1. ENGINE MOUNT
7.3. TORQFLOW TRANSMISSION
7.3.1. TORQUE CONVERTER
7.3.2. RELIEF VALVE AND REGULATOR VALVE
7.4. TRANSMISSION
7.5. TRANSMISSION CONTROL VALVE
7.6. TRANSMISSION PUMP
7.7. BEVEL GEAR SHAFT AND STEERING CLUTCH
7.8. STEERING BRAKE
7.9. STEERING CONTROL VALVE
7.10. COUNTERWEIGHT PUMP
7.11. HILO VALVE
7.12. PPC VALVE
7.13. FLOW DIVIDER VALVE
7.14. WINCH
7.15. LOWER CLUTCH
7.16. RAISE CLUTCH
7.17. WINCH BRAKE
7.18. CONTROL VALVE (FOR COUNTERWEIGHT)
7.19. COUNTERWEIGHT CYLINDER
7.20. SLOW RETURN VALVE
7.21. COUNTERWEIGHT
7.22. BOOM
8. OTHERS
8.1. ELECTRIC CIRCUIT DIAGRAM (STD)
8.2. ELECTRIC CIRCUIT DIAGRAM (50 SPEC.)
8.3. CAB ELECTRIC CIRCUIT DIAGRAM

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