Komatsu D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21S-7, D21AG-7, D21QG-7, D21PG-7A Bull Dozer Shop Manual SEBM001408
$40.00
- Type Of Manual: Shop Manual
- Manual ID: SEBM001408
- Format: PDF
- Size: 20.8MB
- Number of Pages: 716
Category: Komatsu Shop Manual PDF
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Model List:
- D20PL-7 Bull Dozer
- D20PLL-7 Bull Dozer
- D20AG-7 Bull Dozer
- D20P-7A Bull Dozer
- D20PG-7A Bull Dozer
- D21A-7 Bull Dozer
- D21S-7 Bull Dozer
- D21AG-7 Bull Dozer
- D21QG-7 Bull Dozer
- D21PG-7A Bull Dozer
- 1. COVER
- 2. CONTENTS
- 3. GENERAL
- 3.1. SPECIFICATION DRAWINGS
- 3.2. SPECIFICATIONS
- 3.3. WEIGHT TABLE
- 3.4. FUEL, COOLANT AND LUBRICANTS
- 4. STRUCTURE AND FUNCTION
- 4.1. ENGINE CONTROL
- 4.2. POWER TRAIN SYSTEM
- 4.3. POWER TRAIN SKELETON
- 4.4. POWER TRAIN HYDRAULIC PIPING
- 4.5. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
- 4.6. POWER TRAIN HYDRAULIC SYSTEM
- 4.7. MAIN CLUTCH CONTROL
- 4.8. MAIN CLUTCH
- 4.9. TRANSMISSION
- 4.10. DAMPER AND UNIVERSAL JOINT
- 4.11. TRANSMISSION CONTROL
- 4.12. TRANSMISSION PUMP
- 4.13. HYDROSHIFT TRANSMISSION
- 4.14. TRANSMISSION CONTROL VALVE
- 4.15. STEERING CLUTCH AND BRAKE CONTROL
- 4.16. STEERING MAIN RELIEF VALVE
- 4.17. STEERING CYLINDER
- 4.18. BRAKE CYLINDER
- 4.19. PPC VALVE
- 4.20. BEVEL GEAR SHAFT AND STEERING CLUTCH
- 4.21. STEERING BRAKE
- 4.22. FINAL DRIVE
- 4.23. TRACK FRAME
- 4.24. MAIN FRAME AND SUSPENSION
- 4.25. HYDRAULIC PIPING
- 4.26. HYDRAULIC CIRCUIT DIAGRAM
- 4.27. HYDRAULIC CIRCUIT SYSTEM
- 4.28. HYDRAULIC CONTROL
- 4.29. HYDRAULIC TANK AND FILTER
- 4.30. ANGLE SELECTOR VALVE
- 4.31. HYDRAULIC CONTROL VALVE
- 4.32. OPERATION OF WORK EQUIPMENT CONTROL CIRCUIT
- 4.33. STRAIGHT TILTDOZER
- 4.34. POWER ANGLE AND TILTDOZER
- 4.35. BUCKET AND LINK
- 4.36. ELECTRICAL WIRING DIAGRAM
- 4.37. ENGINE CONTROL
- 4.38. MONITOR SYSTEM
- 4.39. SENSORS
- 5. TESTING AND ADJUSTING
- 5.1. STANDARD VALUE TABLE FOR ENGINE
- 5.2. STANDARD VALUE TABLE FOR CHASSIS
- 5.3. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
- 5.4. TABLE OF TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
- 5.5. MEASURING ENGINE SPEED
- 5.6. MEASURING EXHAUST COLOR
- 5.7. ADJUSTING VALVE CLEARANCE
- 5.8. MEASURING COMPRESSION PRESSURE
- 5.9. MEASURING BLOWBY
- 5.10. TESTING AND ADJUSTING FUEL INJECTION TIMING
- 5.11. BLEEDING AIR FROM FUEL CIRCUIT
- 5.12. MEASURING ENGINE OIL PRESSURE
- 5.13. TESTING AND ADJUSTING FAN BELT TENSION
- 5.14. ADJUSTING FUEL CONTROL LINKAGE
- 5.15. ADJUSTING DECELEREATOR PEDAL LINKAGE
- 5.16. MEASURING POWER TRAIN OIL PRESSURE
- 5.17. ADJUSTING PPC VALVE
- 5.18. BLEEDING AIR FROM STEERING CIRCUIT
- 5.19. MEASURING AND ADJUSTING WORK EQUIPMENT MAIN RELIEF PRESSURE
- 5.20. BLEEDING AIR FROM HYDRAULIC CYLINDERS
- 5.21. BLEEDING AIR FROM ANGLE CYLINDER CIRCUIT
- 5.22. ADJUSTING FUEL CONTROL LEVER
- 5.23. PROCEDURE FOR ADJUSTING ENGINE STOP MOTOR CABLE
- 5.24. ADJUSTING MAIN CLUTCH CONTROL LINKAGE
- 5.25. ADJUSTING TRANSMISSION CONTROL LINKAGE
- 5.26. ADJUSTING TRAVEL OF INCHING PEDAL
- 5.27. ADJUSTING BRAKE PEDAL, BRAKE CYLINDER
- 5.28. ADJUSTING BRAKE LINING CLEARANCE
- 5.29. TROUBLESHOOTING
- 5.29.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
- 5.29.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
- 5.29.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
- 5.29.4. HANDLING CONNECTORS
- 5.29.5. CHECKS BEFORE TROUBLESHOOTING
- 5.29.6. METHOD OF USING MATRIX TROUBLESHOOTING CHART
- 5.29.7. TROUBLESHOOTING OF ENGINE (S MODE)
- 5.29.8. TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)
- 6. DISASSEMBLY AND ASSEMBLY
- 6.1. METHOD OF USING MANUAL
- 6.2. PRECAUTIONS WHEN HANDLING PIPING DURING DISASSEMBLY
- 6.3. PRECAUTIONS WHEN CARRYING OUT OPERATION
- 6.4. STARTING MOTOR
- 6.4.1. REMOVAL AND INSTALLATION
- 6.5. ALTERNATOR
- 6.5.1. REMOVAL AND INSTALLATION
- 6.6. FUEL INJECTION PUMP
- 6.6.1. REMOVAL
- 6.6.2. INSTALLATION
- 6.7. WATER PUMP
- 6.7.1. REMOVAL AND INSTALLATION
- 6.8. THERMOSTAT
- 6.8.1. REMOVAL AND INSTALLATION
- 6.9. NOZZLE HOLDER
- 6.9.1. REMOVAL AND INSTALLATION
- 6.10. MAIN CLUTCH (D207)
- 6.10.1. REMOVAL
- 6.10.2. INSTALLATION
- 6.10.3. DISASSEMBLY
- 6.10.4. ASSEMBLY
- 6.11. TRANSMISSION (D207)
- 6.11.1. REMOVAL
- 6.11.2. INSTALLATION
- 6.11.3. DISASSEMBLY
- 6.11.4. ASSEMBLY
- 6.12. HYDROSHIFT TRANSMISSION (D217)
- 6.12.1. REMOVAL AND INSTALLATION
- 6.13. MODULATING VALVE AND PUMP (D217)
- 6.13.1. REMOVAL AND INSTALLATION
- 6.14. MODULATING VALVE (D217)
- 6.14.1. DISASSEMBLY
- 6.14.2. ASSEMBLY
- 6.15. SELECTOR AND INCHING VALVE (D217)
- 6.15.1. REMOVAL AND INSTALLATION
- 6.15.2. DISASSEMBLY
- 6.15.3. ASSEMBLY
- 6.16. MAIN RELIEF VALVE
- 6.16.1. REMOVAL AND INSTALLATION
- 6.17. STEERING PPC VALVE
- 6.17.1. REMOVAL AND INSTALLATION
- 6.17.2. DISASSEMBLY
- 6.17.3. ASSEMBLY
- 6.18. STEERING CLUTCH
- 6.18.1. REMOVAL
- 6.18.2. INSTALLATION
- 6.18.3. DISASSEMBLY
- 6.18.4. ASSEMBLY
- 6.19. BEVEL GEAR SHAFT AND BEVEL GEAR
- 6.19.1. REMOVAL
- 6.19.2. INSTALLATION
- 6.20. FINAL DRIVE
- 6.20.1. REMOVAL AND INSTALLATION
- 6.21. FINAL DRIVE FIRST PINION
- 6.22. POWER TRAIN OIL COOLER
- 6.22.1. REMOVAL AND INSTALLATION
- 6.23. TRACK FRAME
- 6.23.1. REMOVAL AND INSTALLATION
- 6.24. RECOIL SPRING
- 6.24.1. REMOVAL AND INSTALLATION
- 6.24.2. DISASSEMBLY AND ASSEMBLY
- 6.25. IDLER
- 6.25.1. REMOVAL AND INSTALLATION
- 6.26. CARRIER ROLLER
- 6.26.1. REMOVAL AND INSTALLATION
- 6.26.2. REMOVAL AND INSTALLATION
- 6.26.3. DISASSEMBLY
- 6.26.4. ASSEMBLY
- 6.27. TRACK SHOE
- 6.27.1. REMOVAL AND INSTALLATION
- 6.28. HYDRAULIC PUMP
- 6.28.1. REMOVAL AND INSTALLATION
- 6.29. HYDRAULIC CONTROL VALVE
- 6.29.1. REMOVAL AND INSTALLATION
- 6.29.2. DISSASSEMBLY
- 6.29.3. ASSEMBLY
- 6.30. BLADE LIFT CYLINDER
- 6.30.1. REMOVAL AND INSTALLATION
- 6.31. BLADE TILT CYLINDER
- 6.31.1. REMOVAL AND INSTALLATION
- 6.32. BLADE ANGLE CYLINDER
- 6.32.1. REMOVAL AND INSTALLATION
- 6.33. BUCKET LIFT CYLINDER (D21S, QG7)
- 6.33.1. REMOVAL AND INSTALLATION
- 6.34. BUCKET DUMP CYLINDER (D21S, QG7)
- 6.34.1. REMOVAL AND INSTALLATION
- 6.35. HYDRAULIC CYLINDER
- 6.35.1. DISASSEMBLY
- 6.35.2. ASSEMBLY
- 6.36. WORK EQUIPMENT
- 6.36.1. REMOVAL AND INSTALLATION
- 6.37. BLADE
- 6.37.1. REMOVAL AND INSTALLATION
- 6.38. WORK EQUIPMENT (D21S, QG7)
- 6.38.1. REMOVAL AND INSTALLATION
- 6.39. BUCKET (D21S, QG7)
- 6.39.1. REMOVAL AND INSTALLATION
- 6.40. OPERATORS SEAT FRAME
- 6.40.1. REMOVAL
- 6.40.2. INSTALLATION
- 7. MAINTENANCE STANDARD
- 7.1. MAIN CLUTCH
- 7.2. TRANSMISSION
- 7.3. DAMPER AND UNIVERSAL JOINT
- 7.4. HYDROSHIFT TRANSMISSION
- 7.5. TRANSMISSION CONTROL VALVE
- 7.6. MAIN CLUTCH AND STEERING PUMP
- 7.7. STEERING MAIN RELIEF VALVE
- 7.8. TRANSMISSION AND STEERING PUMP
- 7.9. PPC VALVE
- 7.10. STEERING CYLINDER
- 7.11. BEVEL GEAR SHAFT
- 7.12. STEERING CLUTCH
- 7.13. TRACK SHOE (LUBRICATED TRACK LINK) D20PL, PLL7, D21A7, D20P7A
- 7.14. TRACK SHOE (DRY TYPE TRACK LINK) D20PL, PLL7, D21A7, D20P7A
- 7.15. TRACK SHOE (LUBRICATED TRACK LINK) D21S7
- 7.16. TRACK SHOE (DRY TYPE TRACK LINK) D21S7
- 7.17. RUBBER CRAWLER
- 7.18. HYDRAULIC PUMP
- 7.19. HYDRAULIC CONTROL VALVE
- 7.20. HYDRAULIC CYLINDER
- 7.21. STRAIGHT TILTDOZER
- 7.22. POWER ANGLE AND TILTDOZER
- 7.23. BUCKET AND LINK
- 8. OTHERS
- 8.1. TRIMMING DOZER
- 8.1.1. CONTENTS
- 8.1.2. GENERAL
- 8.1.3. STRUCTURE AND FUNCTION
- 8.1.4. MAINTENANCE STANDARD
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