Komatsu D21A-8, D21P-8 Galeo Bull Dozer Shop Manual TEN00016-01

Komatsu D21A-8, D21P-8 Galeo Bull Dozer Shop Manual TEN00016-01 - Image 2

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komatsu d21a 8 d21p 8 galeo bull dozer shop manual ten00016 01 2

komatsu d21a 8 d21p 8 galeo bull dozer shop manual ten00016 01 3

Komatsu D21A-8, D21P-8 Galeo Bull Dozer Shop Manual TEN00016-01

$40.00

Type Of Manual: Shop Manual
Manual ID: TEN00016-01
Format: PDF
Size: 4.2MB
Number of Pages: 207

Category: Komatsu Shop Manual PDF

Model List:
- D21A-8 Galeo Bull Dozer
- D21P-8 Galeo Bull Dozer

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
2.4. NECESSARY INFORMATION
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.4.2. ENGINE SERIAL NO. PLATE
2.4.3. EMISSION CONTROL INFORMATION LABEL
2.4.4. POSITION OF SERVICE METER
2.4.5. TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. POSITIONS OF SAFETY PICTOGRAMS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF PROBLEMS ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. INSIDE OPERATORS COMPARTMENT
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. NO PEOPLE ON ATTACHMENTS
4.3.12. CRUSHING OR CUTTING PREVENTION
4.3.13. PREVENTION OF BURNS
4.3.14. FIRE PREVENTION
4.3.15. ACTION IF FIRE OCCURS
4.3.16. WINDOW WASHER LIQUID
4.3.17. PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)
4.3.18. PRECAUTIONS FOR ATTACHMENTS
4.3.19. UNAUTHORIZED MODIFICATION
4.3.20. SAFETY AT WORKSITE
4.3.21. WORKING ON LOOSE GROUND
4.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.23. ENSURE GOOD VISIBILITY
4.3.24. VENTILATION FOR ENCLOSED AREAS
4.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.26. EMERGENCY EXIT FROM OPERATORS CAB
4.3.27. BE CAREFUL ABOUT ASBESTOS DUST
4.4. PRECAUTIONS FOR OPERATION
4.4.1. STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARTING ENGINE
4.4.1.2. PRECAUTIONS WHEN STARTING
4.4.1.3. PRECAUTIONS IN COLD AREAS
4.4.2. OPERATION
4.4.2.1. CHECKS BEFORE OPERATION
4.4.2.2. PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE
4.4.2.3. PRECAUTIONS WHEN TRAVELING
4.4.2.4. TRAVELING ON SLOPES
4.4.2.5. USING BRAKES
4.4.2.6. OPERATE CAREFULLY ON SNOW
4.4.2.7. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING WITH BOOSTER CABLE
4.4.5. TOWING
4.4.5.1. WHEN TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. NO UNAUTHORIZED PERSONNEL INTO AREA
4.5.8. ATTACHMENTS
4.5.9. WORK UNDER THE MACHINE
4.5.10. NOISE
4.5.11. PRECAUTIONS WHEN USING HAMMER
4.5.12. REPAIR WELDING
4.5.13. REMOVING BATTERY TERMINAL
4.5.14. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.15. DO NOT DISASSEMBLE RECOIL SPRING
4.5.16. PRECAUTION WITH HIGHPRESSURE OIL
4.5.17. HANDLING HIGHPRESSURE HOSES
4.5.18. WASTE MATERIAL
4.5.19. MAINTENANCE FOR AIR CONDITIONER
4.5.20. COMPRESSED AIR
4.5.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. FRONT PANEL
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS AND PEDALS
5.2.4. FUSE
5.2.5. FUSIBLE LINK
5.2.6. DOOR POCKET
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE, ADJUST
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. MACHINE OPERATION
5.3.6. SHIFTING GEARS
5.3.7. SHIFTING BETWEEN FORWARD AND REVERSE
5.3.8. STEERING MACHINE
5.3.9. PRECAUTIONS FOR OPERATION
5.3.10. WORK POSSIBLE USING BULLDOZER
5.3.11. PARKING MACHINE
5.3.12. CHECK AFTER FINISHING WORK
5.3.13. LOCKING
5.3.14. TIPS FOR LONGER UNDERCARRIAGE LIFE
5.3.15. HANDLING RUBBER SHOES (RUBBER SHOES ONLY)
5.4. TRANSPORTATION
5.4.1. TRANSPORTATION MEANS
5.4.2. LOADING, UNLOADING WORK
5.4.3. LIFTING MACHINE
5.5. COLD WEATHER OPERATION
5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
5.5.2. AFTER COMPLETION OF WORK
5.5.3. AFTER COLD WEATHER
5.6. LONGTERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.7. TROUBLESHOOTING
5.7.1. AFTER RUNNING OUT OF FUEL
5.7.2. MACHINE TOWING METHOD
5.7.3. IF BATTERY IS DISCHARGED
5.7.4. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDE TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. OUTLINE OF OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
6.2.2. RELATING TO ELECTRIC SYSTEM
6.3. WEAR PARTS LIST
6.3.1. WEAR PARTS LIST
6.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.4.1. PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDULE CHART
6.7.1. MAINTENANCE SCHEDULE CHART
6.8. SERVICE PROCEDURE
6.8.1. INITIAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS)
6.8.2. WHEN REQUIRED
6.8.2.1. CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT
6.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
6.8.2.3. CLEAN WATER SEPARATOR ELEMENT
6.8.2.4. CHECK AND ADJUST STEEL SHOE TENSION
6.8.2.5. CHECK AND TIGHTEN TRACK STEEL SHOE BOLTS
6.8.2.6. CHECK AND REPLACE RUBBER SHOES
6.8.2.7. CHECK AND ADJUST RUBBER SHOE TENSION
6.8.2.8. REPLACE RUBBER SHOES
6.8.2.9. REVERSE AND REPLACE END BITS AND CUTTING EDGES
6.8.2.10. BLEED AIR FROM HEAD END OF ANGLE CIRCUIT
6.8.2.11. ADJUST BRAKE PEDAL (TEST, ADJUST STEERING BRAKE)
6.8.2.12. ADJUST IDLER CLEARANCE
6.8.3. CHECK BEFORE STARTING
6.8.4. EVERY 50 HOURS SERVICE
6.8.4.1. DRAIN WATER, SEDIMENT FROM FUEL TANK
6.8.5. EVERY 250 HOURS SERVICE
6.8.5.1. LUBRICATING
6.8.5.2. CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL
6.8.5.3. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
6.8.5.4. CHECK LEVEL OF BATTERY ELECTROLYTE
6.8.5.5. CHECK FAN BELT TENSION, ADJUST
6.8.6. EVERY 500 HOURS SERVICE
6.8.6.1. REPLACE FUEL FILTER CARTRIDGE
6.8.6.2. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
6.8.6.3. CLEAN, CHECK RADIATOR FINS
6.8.6.4. CLEAN BREATHER
6.8.7. EVERY 1000 HOURS SERVICE
6.8.7.1. CHECK OIL LEVEL IN DAMPER CASE, ADD OIL
6.8.7.2. CHANGE OIL IN BEVEL GEAR CASE, TRANSFER CASE
6.8.7.3. CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER
6.8.7.4. CHANGE OIL IN FINAL DRIVE CASE
6.8.7.5. CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER CARTRIDGE
6.8.7.6. CHECK OIL IN UNDERCARRIAGE COMPONENTS
6.8.7.7. CHECK ENGINE VALVE CLEARANCE, ADJUST
6.8.8. EVERY 2000 HOURS SERVICE
6.8.8.1. CHECK ALTERNATOR, STARTING MOTOR
6.8.9. EVERY 4000 HOURS SERVICE
6.8.9.1. CHECK WATER PUMP
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS, OPTIONS
8.1. GENERAL PRECAUTIONS
8.1.1. PRECAUTIONS RELATED TO SAFETY
8.2. DECELERATOR PEDAL
8.3. SUSPENSION SEAT
8.3.1. ADJUSTMENT
8.3.2. SEAT BELT
8.4. HANDLING TRIMMING DOZER
8.4.1. GENERAL VIEW
8.4.2. EXPLANATION OF COMPONENTS
8.4.3. OPERATION
8.4.4. MAINTENANCE
8.4.5. SPECIFICATIONS
8.4.6. WEAR PARTS LIST
9. INDEX

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