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Komatsu D39EX-21, D39PX-21 Galeo Bull Dozer Operation and Maintenance Manual SEAM040203T

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM040203T
Format: PDF
Size: 5.5MB
Number of Pages: 210

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- D39EX-21 Galeo Bull Dozer
- D39PX-21 Galeo Bull Dozer

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHINE
2.4. NECESSARY INFORMATION
2.4.1. MACHINE SERIAL NO.PLATE AND POSITION
2.4.2. ENGINE SERIAL NO.PLATE AND POSITION
2.4.3. EMISSION CONTROL INFORMATION LABEL AND POSITION
2.4.4. POSITION OF SERVICE METER
2.4.5. TABLE OF ENTER SERIAL NO.AND DISTRIBUTORN
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. POSITIONS OF SAFETY PICTOGRAMS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF ABNORMALITIES ARE FOUND
4.3.3. CLOTHING AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY FEATURES
4.3.6. KEEP MACHINE CLEAN
4.3.7. INSIDE OPERATORS COMPARTMENT
4.3.8. ALWAYS APPLY LOCK WHEN LEAVING OPERATORS SEAT
4.3.9. HANDRAILS AND STEPS
4.3.10. MOUNTING AND DISMOUNTING
4.3.11. NO PEOPLE ON ATTACHMENTS
4.3.12. CRUSHING OR CUTTING PREVENTION
4.3.13. PREVENTION OF BURNS
4.3.14. FIRE PREVENTION
4.3.15. ACTION IF FIRE OCCURS
4.3.16. WINDOW WASHER LIQUID
4.3.17. PRECAUTIONS WHEN USING ROPS
4.3.18. PRECAUTIONS FOR ATTACHMENTS
4.3.19. UNAUTHORIZED MODIFICATION
4.3.20. SAFETY AT WORKSITE
4.3.21. WORKING ON LOOSE GROUND
4.3.22. DO NOT GO CLOSE TO HIGHVOLTAGE CABLES
4.3.23. ENSURE GOOD VISIBILITY
4.3.24. VENTILATION FOR ENCLOSED AREAS
4.3.25. CHECKING SIGNALMANS SIGNALS AND SIGNS
4.3.26. EMERGENCY EXIT FROM OPERATORS CAB
4.3.27. BE CAREFUL ABOUT ASBESTOS DUST
4.4. PRECAUTIONS FOR OPERATION
4.4.1. STARTING ENGINE
4.4.1.1. CHECKS BEFORE STARING ENGINE
4.4.1.2. PRECAUTIONS WHEN STARTING
4.4.1.3. PRECAUTIONS IN COLD AREAS
4.4.2. OPERATION
4.4.2.1. CHECKS BEFORE OPERATION
4.4.2.2. PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE
4.4.2.3. PRECAUTIONS WHEN TRAVELING
4.4.2.4. TRAVELING ON SLOPES
4.4.2.5. OPERATE CAREFULLY ON SNOW
4.4.2.6. PARKING MACHINE
4.4.3. TRANSPORTATION
4.4.3.1. LOADING AND UNLOADING
4.4.3.2. SHIPPING
4.4.4. BATTERY
4.4.4.1. BATTERY HAZARD PREVENTION
4.4.4.2. STARTING WITH BOOSTER CABLE
4.4.5. TOWING
4.4.5.1. WHEN TOWING
4.5. PRECAUTIONS FOR MAINTENANCE
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. NO UNAUTHORIZED PERSONNEL INTO AREA
4.5.8. ATTACHMENTS
4.5.9. WORK UNDER THE MACHINE
4.5.10. NOISE
4.5.11. PRECAUTIONS WHEN USING HAMMER
4.5.12. REPAIR WELDING
4.5.13. REMOVING BATTERY TERMINAL
4.5.14. PRECAUTIONS WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.15. DO NOT DISASSEMBLE RECOIL SPRING
4.5.16. PRECAUTION WITH HIGHPRESSURE OIL
4.5.17. HANDLING HIGHPRESSURE HOSES
4.5.18. WASTE MATERIAL
4.5.19. MAINTENANCE OF AIR CONDITIONER
4.5.20. COMPRESSED AIR
4.5.21. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. GENERAL VIEW
5.1.1. GENERAL VIEW OF MACHINE
5.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
5.2. EXPLANATION OF COMPONENTS
5.2.1. MONITOR PANEL
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS AND PEDALS
5.2.4. FUSE
5.2.5. ELECTRIC POWER TAKEOUT ADAPTER
5.2.6. DOOROPEN LOCK
5.2.7. SASH GLASS INTERMEDIATE LOCK
5.2.8. CAP,COVER WITH LOCK
5.2.9. DOOR POCKET
5.2.10. ASHTRAY
5.2.11. LUNCHBOX HOLDER BELT
5.2.12. CUP HOLDER
5.2.13. TOOL BOX
5.2.14. GREASE PUMP HOLDER
5.2.15. CAR STEREO,HANDLING
5.2.16. AIR CONDITIONER,HANDLING
5.3. OPERATION
5.3.1. CHECK BEFORE STARTING ENGINE,ADJUST
5.3.2. STARTING ENGINE
5.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
5.3.4. STOPPING ENGINE
5.3.5. CHECK AFTER STOPPING ENGINE
5.3.6. MACHINE OPERATION
5.3.7. SHIFTING GEAR
5.3.8. SHIFTING BETWEEN FORWARD AND REVERSE
5.3.9. STEERING MACHINE
5.3.10. PRECAUTIONS FOR OPERATION
5.3.11. WORK POSSIBLE USING BULLDOZER
5.3.12. PARKING MACHINE
5.3.13. CHECK AFTER FINISHING WORK
5.3.14. LOCKING
5.3.15. TIPS FOR LONGER UNDERCARRIAGE LIFE
5.4. TRANSPORTATION
5.4.1. TRANSPORTATION MEANS
5.4.2. PRECAUTIONS WHEN REMOVING WORK EQUIPMENT
5.4.3. REMOVING CAB
5.4.4. LOADING,UNLOADING WORK
5.4.5. LIFTING MACHINE
5.5. COLD WEATHER OPERATION
5.5.1. PRECAUTIONS FOR LOW TEMPERATURE
5.5.2. AFTER COMPLETION OF WORK
5.5.3. AFTER COLD WEATHER
5.6. LONGTERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.7. TROUBLESHOOTING
5.7.1. AFTER RUNNING OUT OF FUEL
5.7.2. MACHINE TOWING METHOD
5.7.3. IF BATTERY IS DISCHARGED
5.7.4. WHEN ENGINE DOES NOT STOP
5.7.5. OTHER TROUBLE
6. MAINTENANCE
6.1. GUIDE TO MAINTENANCE
6.2. OUTLINE OF SERVICE
6.2.1. OUTLINE OF OIL,FUEL,COOLANT
6.2.2. RELATING TO ELECTRIC SYSTEM
6.3. WEAR PARTS LIST
6.3.1. WEAR PARTS LIST
6.4. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
6.4.1. PROPER SELECTION OF FUEL,COOLANT AND LUBRICANTS
6.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
6.5.1. TORQUE LIST
6.6. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS
6.7. MAINTENANCE SCHEDULE CHART
6.7.1. MAINTENANCE SCHEDULE CHART
6.8. SERVICE PROCEDURE
6.8.1. WHEN REQUIRED
6.8.1.1. CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT
6.8.1.2. CLEAN INSIDE OF COOLING SYSTEM
6.8.1.3. CHECK TRACK TENSION
6.8.1.4. CHECK AND TIGHTEN TRACK SHOE BELT
6.8.1.5. CHECK ELECTRICAL INTAKE AIR HEATER
6.8.1.6. REVERSE AND REPLACE END BITS AND CUTTING EDGES
6.8.1.7. CHECK IDLER OIL LEVEL,ADD OIL
6.8.1.8. ADJUST IDLER CLEARANCE
6.8.1.9. ADJUST PLAY IN CENTER BALL
6.8.1.10. GREASE DOOR HINGE
6.8.1.11. CHECK DOOR LOCK STRIKER
6.8.1.12. CHECK,ADJUST AIR CONDITIONER
6.8.1.13. CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID
6.8.1.14. REPLACE WIPER BLADE
6.8.1.15. PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM
6.8.1.16. PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM
6.8.2. CHECK BEFORE STARTING
6.8.3. EVERY 50 HOURS SERVICE
6.8.3.1. DRAIN WATER,SEDIMENT FROM FUEL TANK
6.8.4. EVERY 250 HOURS SERVICE
6.8.4.1. LUBRICATING
6.8.4.2. CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL
6.8.4.3. CHECK LEVEL OF BATTRY ELECTROLYTE
6.8.4.4. CHECK BRAKE PERFORMANCE
6.8.4.5. CLEAN AIR CONDITIONER AIE FILTER(FRESH/RECIRC FILTER)
6.8.5. EVERY 500 HOURS SERVICE
6.8.5.1. REPLACE FUEL FILTER CARTRIDGE
6.8.5.2. CHANGE OIL ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE
6.8.5.3. REPLACE CORROSION RESISTER CARTRIDGE
6.8.5.4. CLEAN,CHECK RADIATOR FINS AND OIL COOLER FINS
6.8.6. EVERY 1000 HOURS SERVICE
6.8.6.1. CHANGE OIL IN FINAL DRIVE CASE
6.8.6.2. CHECK FAN BELT TENSION,ADJUST
6.8.6.3. CHECK ALL TIGHTENING PARTS OF TURBOCHARGER
6.8.6.4. CHECK PLAY OF TURBOCHARGER ROTOR
6.8.6.5. CHECK FOR LOOSE ROPS MOUNT BOLTS
6.8.7. EVERY 2000 HOURS SERVICE
6.8.7.1. CHANGE OIL IN HYDRAULIC TANK,REPLACE OIL FILTER CARTRIDGE AND CLEAN SUCTION STRAINER
6.8.7.2. CLEAN,CHECK TURBOCHARGER
6.8.7.3. CHECK VIBRATION DAMPER
6.8.7.4. CHECK ALTERNATOR,STARTING MOTOR
6.8.7.5. CHECK ENGINE VALVE CLEARANCE,ADJUST
6.8.8. EVERY 4000 HOURS SERVICE
6.8.8.1. CHECK WATER PUMP
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS,OPTIONS
8.1. GENERAL PRECAUTIONS
8.1.1. PRECAUTIONS RELATED TO SAFETY
8.2. DELUXE SEAT
8.3. HEADREST
8.4. EQUIPPING FIRE EXTINGUISHER AND FIRSTAID KIT
9. INDEX

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