komatsu d41e 6 d41p 6 bull dozer shop manual sebm028803 1

komatsu d41e 6 d41p 6 bull dozer shop manual sebm028803 2

komatsu d41e 6 d41p 6 bull dozer shop manual sebm028803 3

komatsu d41e 6 d41p 6 bull dozer shop manual sebm028803 4

komatsu d41e 6 d41p 6 bull dozer shop manual sebm028803 5

Komatsu D41E-6, D41P-6 Bull Dozer Shop Manual SEBM028803

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM028803
Format: PDF
Size: 29.6MB
Number of Pages: 607

Category: Komatsu Shop Manual PDF

Model List:
- D41E-6 Bull Dozer
- D41P-6 Bull Dozer

0.1. HOW TO READ THE SHOP MANUAL
0.2. HOISTING INSTRUCTIONS
0.3. METHOD OF DISASSEMBLING, CONNECTING PUSHPULL TYPE COUPLER
0.4. COATING MATERIALS
0.5. STANDARD TIGHTENING TORQUE
0.6. ELECTRIC WIRE CODE
0.7. CONVERSION TABLE
0.8. UNITS
1. GENERAL
1.1. SPECIFICATION DRAWING
1.2. SPECIFICATIONS
1.3. WEIGHT TABLE
1.4. TABLE OF FUEL, COOLANT AND LUBRICANTS
2. STRUCTURE AND FUNCTION
2.1. RADIATOR, OIL COOLER
2.2. ENGINE CONTROL
2.3. POWER TRAIN
2.4. POWER TRAIN SYSTEM
2.5. POWER TRAIN HYDRAULIC PIPING DRAWING
2.6. DAMPER, UNIVERSAL JOINT
2.7. TRANSMISSION CONTROL
2.8. TRANSMISSION
2.9. TRANSMISSION CONTROL VALVE
2.10. STEERING, BRAKE, INCHING CONTROL
2.11. BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
2.12. STEERING PPC VALVE
2.13. STEERING PISTON
2.14. PRIORITY VALVE
2.15. BRAKE VALVE
2.16. POWER TRAIN OIL FILTER
2.17. FINAL DRIVE
2.18. FRAME ASSEMBLY
2.19. TRACK FRAME
2.20. RECOIL SPRING
2.21. WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
2.22. WORK EQUIPMENT CONTROL
2.23. HYDRAULIC TANK, FILTER
2.24. MAIN CONTROL VALVE
2.25. CLSS
2.26. COOLING FAN DRIVE MOTOR
2.27. FAN CONTROLLER
2.28. WORK EQUIPMENT
2.29. AIR CONDITIONER
2.30. ENGINE CONTROL SYSTEM
2.31. MACHINE MONITOR SYSTEM
2.32. COOLING FAN CONTROL SYSTEM
2.33. SENSORS
3. TESTING AND ADJUSTING
3.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
3.2. STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
3.3. STANDARD VALUE TABLE FOR MACHINE MONITOR
3.4. TESTING AND ADJUSTING
3.4.1. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
3.4.2. ADJUSTING VALVE CLEARANCE
3.4.3. MEASURING BLOWBY
3.4.4. TESTING AND ADJUSTING FUEL INJECTION TIMING
3.4.5. MEASURING EXHAUST COLOR
3.4.6. MEASURING ENGINE OIL PRESSURE
3.4.7. MEASUREMENT OF ENGINE SPEED
3.4.8. ADJUSTING FUEL CONTROL LINKAGE
3.4.9. ADJUSTING DECELERATOR PEDAL LINKAGE
3.4.10. ADJUSTING STEERING, DIRECTIONAL, GEAR SHIFT LEVER
3.4.11. TESTING MAIN BRAKE AND PARKING BRAKE
3.4.12. TESTING WEAR OF BRAKE LINING AND CLUTCH LINING
3.4.13. ADJUSTING BRAKE, CLUTCH LEVER ASSEMBLY AND LINING CLEARANCE
3.4.14. ADJUSTING BRAKE PEDAL LINKAGE
3.4.15. ADJUSTING INCHING PEDAL LINKAGE
3.4.16. ADJUSTING PARKING BRAKE LINKAGE
3.4.17. ADJUSTING WORK EQUIPMENT CONTROL LINKAGE AND SAFETY LEVER LINKAGE
3.4.18. MEASURING POWER TRAIN OIL PRESSURE
3.4.19. TESTING AND ADJUSTING WORK EQUIPMENT CIRCUIT PRESSURE
3.4.20. MEASURING AND ADJUSTING FAN MOTOR SPEED AND DRIVE CIRCUIT OIL PRESURE
3.4.21. MEASURING FAN SPEED
3.4.22. TESTING AND ADJUSTING TRACK SHOE TENSION
3.4.23. MEASURING LEAKAGE INSIDE CYLINDER
3.4.24. BLEEDING AIR FROM HYDRAULIC CYLINDER
3.4.25. PROCEDURE FOR RELEASING PARKING BRAKE
3.4.26. TESTING AND ADJUSTING OPEN AND CLOSE LOCK AND STEADY REST OF OPERATORS CAB DOOR
3.5. TROUBLESHOOTING
3.5.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
3.5.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
3.5.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
3.5.4. CHECKS BEFORE TROUBLESHOOTING
3.5.5. METHOD OF USING TROUBLESHOOTING CHARTS
3.5.6. TYPES AND LOCATIONS OF CONNECTORS
3.5.7. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
3.5.8. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
3.5.9. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
3.5.10. TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)
3.5.11. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
4. DISASSEMBLY AND ASSEMBLY
4.1. METHOD OF USING MANUAL
4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
4.3. SPECIAL TOOL LIST
4.4. SKETCHES OF SPECIAL TOOLS
4.5. FUEL INJECTION PUMP ASSEMBLY
4.5.1. REMOVAL
4.5.2. INSTALLATION
4.6. ENGINE HOOD ASSEMBLY
4.6.1. REMOVAL
4.6.2. INSTALLATION
4.7. CYLINDER HEAD ASSEMBLY
4.7.1. REMOVAL
4.7.2. INSTALLATION
4.8. FUEL TANK ASSEMBLY
4.8.1. REMOVAL
4.8.2. INSTALLATION
4.9. RADIATOR AND OIL COOLER ASSEMBLY
4.9.1. REMOVAL
4.9.2. INSTALLATION
4.10. FAN DRIVE PUMP ASSEMBLY
4.10.1. REMOVAL
4.10.2. INSTALLATION
4.11. FAN MOTOR ASSEMBLY
4.11.1. REMOVAL
4.11.2. INSTALLATION
4.12. ENGINE ASSEMBLY
4.12.1. REMOVAL
4.12.2. INSTALLATION
4.13. RADIATOR AND RADIATOR GUARD ASSEMBLY
4.13.1. REMOVAL
4.13.2. INSTALLATION
4.14. DAMPER ASSEMBLY
4.14.1. REMOVAL
4.14.2. INSTALLATION
4.15. TRANSMISSION ASSEMBLY
4.16. TRANSMISSION ASSEMBLY
4.16.1. DISASSEMBLY
4.16.2. ASSEMBLY
4.17. STEERING CASE ASSEMBLY
4.17.1. DISASSEMBLY
4.17.2. ASSEMBLY
4.18. FINAL DRIVE ASSEMBLY
4.19. RECOIL SPRING ASSEMBLY
4.20. TRACK ROLLER ASSEMBLY
4.20.1. DISASSEMBLY
4.20.2. ASSEMBLY
4.21. CARRIER ROLLER ASSEMBLY
4.21.1. DISASSEMBLY
4.21.2. ASSEMBLY
4.22. TRACK SHOE ASSEMBLY
4.22.1. REMOVAL
4.22.2. INSTALLATION
4.22.3. OVERALL DISASSEMBLY
4.22.4. OVERALL ASSEMBLY
4.23. PRESSFITTING JIG DIMENSION TABLE FOR LINK PRESS
4.24. ONE LINK
4.24.1. FIELD DISASSEMBLY
4.24.2. FIELD ASSEMBLY
4.25. MAIN CONTROL VALVE
4.25.1. ASSEMBLY
4.26. HYDRAULIC CYLINDER ASSEMBLY
4.27. HYDRAULIC TANK ASSEMBLY
4.27.1. REMOVAL
4.27.2. INSTALLATION
4.28. ROPS ROOF, GUARD
4.29. OPERATORS CAB ASSEMBLY
4.29.1. REMOVAL
4.29.2. INSTALLATION
4.30. FLOOR FRAME ASSEMBLY
4.30.1. REMOVAL
4.30.2. INSTALLATION
5. MAINTENANCE STANDARD
5.1. DAMPER, UNIVERSAL JOINT
5.2. HYDRAULICPOWER TRAIN PUMP
5.3. TRANSMISSION
5.4. TRANSMISSION CONTROL VALVE
5.5. BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
5.6. STEERING PPC VALVE
5.7. STEERING PISTON
5.8. PRIORITY VALVE
5.9. BRAKE VALVE
5.10. PARKING BRAKE CYLINDER
5.11. FINAL DRIVE
5.12. DIMENSIONS OF SHAPE OF SPROCKET TOOTH (ACTUAL SIZE)
5.13. TRACK FRAME, RECOIL SPRING
5.14. IDLER
5.15. TRACK ROLLER
5.16. CARRIER ROLLER
5.17. TRACK SHOE
5.18. MAIN CONTROL VALVE
5.19. COOLING FAN DRIVE PUMP
5.20. COOLING FAN DRIVE MOTOR
5.21. WORK EQUIPMENT CYLINDER
5.22. WORK EQUIPMENT
6. OTHERS
6.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
6.2. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
6.3. ELECTRICAL CIRCUIT DIAGRAM WITH CAB (1/2)
6.4. ELECTRICAL CIRCUIT DIAGRAM WITH CAB (2/2)
6.5. ELECTRICAL CIRCUIT DIAGRAM WITHOUT CAB (1/2)
6.6. ELECTRICAL CIRCUIT DIAGRAM WITHOUT CAB (2/2)
6.7. CAB ELECTRICAL CIRCUIT DIAGRAM

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