Komatsu D475A-3 Bull Dozer Shop Manual SEBM027502
$40.00
- Type Of Manual: Shop Manual
- Manual ID: SEBM027502
- Format: PDF
- Size: 28.4MB
- Number of Pages: 738
Category: Komatsu Shop Manual PDF
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Model List:
- D475A-3 Bull Dozer
- 1. COVER
- 2. CONTENTS
- 3. GENERAL
- 3.1. SPECIFICATION DIMENSION DRAWINGS
- 3.2. SPECIFICATIONS
- 3.3. WEIGHT TABLE
- 3.4. TABLE OF FUEL, COOLANT AND LUBRICANTS
- 4. STRUCTURE AND FUNCTION
- 4.1. ENGINE, POWER TRAIN COOLING SYSTEM DRAWING
- 4.2. POWER TRAIN
- 4.3. POWER TRAIN SKELETON
- 4.4. POWER TRAIN HYDRAULIC PIPING DIAGRAM
- 4.5. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
- 4.6. TORQUE CONVERTER AND PTO
- 4.7. TORQUE CONVERTER VALVE
- 4.8. TRANSMISSION
- 4.9. TRANSMISSION CONTROL
- 4.10. TRANSMISSION ECMV
- 4.11. TRANSMISSION CLUTCH ECMV
- 4.12. TRANSMISSION LUBRICATION RELIEF VALVE
- 4.13. PRIORITY VALVE
- 4.14. STEERING, BRAKE CONTROL
- 4.15. TRANSFER, BEVEL GEAR SHAFT, STEERING
- 4.16. TRANSFER, BEVEL PINION
- 4.17. STEERING ECMV
- 4.18. STEERING CLUTCH, STEERING BRAKE ECMV
- 4.19. SUDDEN STOP PREVENTION VALVE
- 4.20. FINAL DRIVE
- 4.21. TRACK FRAME
- 4.22. HYDRAULIC TANK
- 4.23. PPC VALVE
- 4.24. MAIN CONTROL VALVE
- 4.25. PINPULLER HYDRAULIC SYSTEM DRAWING
- 4.26. PINPULLER HYDRAULIC CIRCUIT DRAWING
- 4.27. PINPULLER SOLENOID VALVE
- 4.28. AIR CONDITIONER
- 4.29. ENGINE CONTROL
- 4.30. ENGINE CONTROL SYSTEM
- 4.31. DECELERATION POTENTIOMETER
- 4.32. ENGINE CONTROL SYSTEM WITH ELECTRONIC ENGINE THROTTLE CONTROLLER
- 4.33. MONITOR SYSTEM
- 4.34. MONITOR PANEL
- 4.35. MODE SELECTION SYSTEM
- 4.36. ELECTRICAL EQUIPMENT
- 4.37. STEERING ELECTRONIC CONTROL
- 5. TESTING AND ADJUSTING
- 5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
- 5.2. STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
- 5.3. TESTING AND ADJUSTING
- 5.3.1. TABLE OF TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
- 5.3.2. MEASURING ENGINE SPEED
- 5.3.3. MEASURING AIR SUPPLY PRESSURE (BOOST PRESSURE)
- 5.3.4. MEASURING EXHAUST TEMPERATURE
- 5.3.5. MEASURING EXHAUST COLOR
- 5.3.6. ADJUSTING VALVE CLEARANCE
- 5.3.7. MEASURING COMPRESSION PRESSURE
- 5.3.8. MEASURING BLOWBY PRESSURE
- 5.3.9. MEASURING ENGINE OIL PRESSURE
- 5.3.10. TESTING AND ADJUSTING FUEL INJECTION TIMING
- 5.3.11. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
- 5.3.12. TESTING AND ADJUSTING BELT TENSION FOR AIR CONDITIONER COMPRESSOR
- 5.3.13. ADJUSTING ENGINE SPEED SENSOR
- 5.3.14. ADJUSTING FUEL CONTROL DIAL AND DECELERATOR PEDAL
- 5.3.15. MEASURING POWER TRAIN OIL PRESSURE
- 5.3.16. SIMPLE METHOD FOR TESTING BRAKE PERFORMANCE
- 5.3.17. ADJUSTING BRAKE PEDAL AND PARKING BRAKE LEVER
- 5.3.18. ADJUSTING PCCS LEVER CONSOLE POSITION
- 5.3.19. EMERGENCY ESCAPE METHOD WHEN POWER TRAIN HAS TROUBLE
- 5.3.20. ADJUSTING CLEARANCE OF IDLER
- 5.3.21. TESTING AND ADJUSTING TRACK SHOE TENSION
- 5.3.22. MEASURING AND ADJUSTING WORK EQUIPMENT OIL PRESSURE
- 5.3.23. TESTING AND ADJUSTING WORK EQUIPMENT CONTROL CIRCUIT PRESSURE
- 5.3.24. MEASURING PPC VALVE AND PITCH, TILT CONTROL VALVE OUTPUT PRESSURE
- 5.3.25. ADJUSTING PPC VALVE
- 5.3.26. MEASURING OUTPUT PRESSURE OF DEMAND SOLENOID VALVE
- 5.3.27. MEASURING OUTPUT PRESSURE OF RIPPER PINPULLER SOLENOID VALVE
- 5.3.28. CHECKING LOCATION OF CAUSE OF HYDRAULIC DRIFT OF BLADE AND RIPPER
- 5.3.29. MEASURING LEAKAGE INSIDE HYDRAULIC CYLINDER
- 5.3.30. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
- 5.3.31. BLEEDING AIR FROM HYDRAULIC CYLINDERS
- 5.3.32. ADJUSTING WORK EQUIPMENT SAFETY LEVER
- 5.3.33. ADJUSTING RIPPER LEVER POSITION
- 5.3.34. PROCEDURE FOR ADJUSTING BLADE TILT LIMIT ANGLE (DUAL TILT DOZER SPECIFICATION)
- 5.3.35. SPECIAL FUNCTIONS OF MONITOR PANEL (EMMS)
- 5.3.36. ADJUSTING METHOD OF REPLACED CONTROLLER
- 5.3.37. PREPARATION WORK FOR TROUBLESHOOTING FOR ELECTRIC SYSTEM
- 5.3.38. HANDLING OF OPTIONAL DEVICES
- 5.3.39. PM CLINIC SERVICE
- 5.3.40. UNDERCARRIAGE TROUBLESHOOTING REPORT
- 5.4. TROUBLESHOOTING
- 5.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
- 5.4.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
- 5.4.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
- 5.4.4. CHECKS BEFORE TROUBLESHOOTING
- 5.4.5. CLASSIFICATION AND PROCEDURES OF TROUBLESHOOTING
- 5.4.6. TABLE OF CONNECTORS
- 5.4.7. CONNECTOR ARRANGEMENT DRAWING
- 5.4.8. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
- 5.4.9. TBRANCH BOX AND TBRANCH TABLE
- 5.4.10. TROUBLESHOOTING WHEN ERROR CODE IS DISPLAYED (ERROR CODE)
- 5.4.11. TROUBLESHOOTING OF ELECTRICAL SYSTEM (EMODE)
- 5.4.12. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (HMODE)
- 6. DISASSEMBLY AND ASSEMBLY
- 6.1. POWER TRAIN UNIT ASSEMBLY
- 6.1.1. REMOVAL AND INSTALLATION
- 6.2. PTO,TORQUE CONVERTER ASSEMBLY
- 6.2.1. REMOVAL AND INSTALLATION
- 6.3. TORQFLOW TRANSMISSION ASSEMBLY
- 6.3.1. DISASSEMBLY AND ASSEMBLY
- 6.4. STEERING CASE ASSEMBLY
- 6.4.1. DISASSEMBLY AND ASSEMBLY
- 6.5. TRANSMISSION CONTROL VALVE ASSEMBLY
- 6.5.1. REMOVAL AND INSTALLATION
- 6.6. STEERING CONTROL VALVE ASSEMBLY
- 6.6.1. REMOVAL AND INSTALLATION
- 6.7. FLOOR FRAME ASSEMBLY
- 6.7.1. REMOVAL AND INSTALLATION
- 6.8. DASHBOARD ASSEMBLY
- 6.8.1. REMOVAL AND INSTALLATION
- 6.9. CONTROLLER ASSEMBLY
- 6.9.1. REMOVAL AND INSTALLATION
- 6.10. AIR CONDITIONER UNIT ASSEMBLY
- 6.10.1. REMOVAL AND INSTALLATION
- 7. MAINTENANCE STANDARD
- 7.1. ENGINE MOUNT
- 7.2. DAMPER, UNIVERSAL JOINT
- 7.3. TORQUE CONVERTER
- 7.4. TORQUE CONVERTER VALVE
- 7.5. TORQFLOW TRANSMISSION
- 7.6. POWER TRAIN, HYDRAULIC, LUBRICATION PUMP
- 7.7. TRANSFER, BEVEL PINION
- 7.8. BEVEL GEAR SHAFT, STEERING CLUTCH, BRAKE
- 7.9. PARKING BRAKE VALVE
- 7.10. WORK EQUIPMENT CONTROL PUMP
- 7.11. MAIN CONTROL VALVE
- 7.12. PPC VALVE
- 7.13. WORK EQUIPMENT CYLINDER
- 7.14. CYLINDER STAY
- 7.15. BLADE
- 7.16. RIPPER EQUIPMENT
- 8. OTHERS
- 8.1. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
- 8.1.1. SINGLE TILT SPECIFICATION
- 8.1.2. DUAL TILT SPECIFICATION
- 8.1.3. SUPER DOZER SPECIFICATION
- 8.2. ELECTRICAL CIRCUIT DIAGRAM
- 8.2.1. SINGLE TILT AND DUAL TILT SPECIFICATIONS
- 8.2.2. SUPER DOZER SPECIFICATION
- 8.2.3. ELECTRICAL CIRCUIT DIAGRAM FOR INSIDE CAB
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