Komatsu D575A-3 Super Dozer Shop Manual SEBM022003

Komatsu D575A-3 Super Dozer Shop Manual SEBM022003 - Image 2

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Komatsu D575A-3 Super Dozer Shop Manual SEBM022003 - Image 4

Komatsu D575A-3 Super Dozer Shop Manual SEBM022003 - Image 5

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Komatsu D575A-3 Super Dozer Shop Manual SEBM022003

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM022003
Format: PDF
Size: 31.0MB
Number of Pages: 866

Category: Komatsu Shop Manual PDF

Model List:
- D575A-3 Super Dozer

0.1. HOW TO READ THE SHOP MANUAL
0.2. HOISTING INSTRUCTIONS
0.3. METHOD OF DISASSEMBLING, CONNECTING PUSHPULLTYPE COUPLER
0.4. COATING MATERIALS
0.5. STANDARD TIGHTENING TORQUE
0.6. ELECTRIC WIRE CODE
0.7. CONVERSION TABLE
0.8. UNITS
1. GENERAL
1.1. SPECIFICATION DRAWING
1.2. SPECIFICATIONS
1.3. WEIGHT TABLE
1.4. TABLE OF FUEL, COOLANT AND LUBRICANTS
2. STRUCTURE AND FUNCTION, MAINTENANCE STANDARD
2.1. RADIATOR, OIL COOLER
2.2. ENGINE CONTROL
2.3. POWER TRAIN SYSTEM
2.4. POWER TRAIN SKELTON
2.5. POWER TRAIN HYDRAULIC PIPING
2.6. DAMPER
2.7. TORQUE CONVERTER, PTO
2.8. TORQUE CONVERTER VALVE
2.9. TORQUE CONVERTER LOCKUP CONTROL SYSTEM
2.10. TORQUE CONVERTER FILTER
2.11. TRANSMISSION CONTROL
2.12. TRANSMISSION
2.13. TRANSMISSION CONTROL VALVE
2.14. LUBRICATION RELIEF VALVE
2.15. STEERING CLUTCH, BRAKE CONTROL
2.16. STEERING CONTROL VALVE
2.17. STEERING CLUTCH, STEERING BRAKE
2.18. TRACK ROLLER BOGIE
2.19. SUSPENSION
2.20. HYDRAULIC PIPING DIAGRAM FOR WORK EQUIPMENT
2.21. CENTRALIZED OIL PRESSURE DETECTION PIPING DIAGRAM
2.22. HYDRAULIC TANK
2.23. PITCH, TILT SELECTOR SOLENOID VALVE ASSEMBLY
2.24. PPC VALVE
2.25. SAFETY LOCK VALVE, PPC ACCUMULATOR
2.26. PPC RELIEF VALVE
2.27. MAIN CONTROL VALVE
2.28. PITCH SELECTOR SOLENOID VALVE
2.29. PITCH PRIORITY SOLENOID VALVE
2.30. PITCH ASSIST SOLENOID VALVE
2.31. BLADE CONTROL KNOB
2.32. PISTON VALVE
2.33. QUICK DROP VALVE
2.34. WORK EQUIPMENT CYLINDER
2.35. CYLINDER STAY, YOKE
2.36. WORK EQUIPMENT
2.37. COUNTERWEIGHT
2.38. AIR CONDITIONER
2.39. ENGINE CONTROL SYSTEM
2.40. ENGINE CONTROL SYSTEM WITH ELECTRONIC ENGINE THROTTLE CONTROLLER
2.41. MONITOR SYSTEM
2.42. SENSOR
2.43. MODE SELECTION SYSTEM
2.44. BLADE CONTROL SYSTEM
2.45. ACTUAL ELECTRICAL WIRING DIAGRAM
3. TESTING AND ADJUSTING
3.1. STANDARD VALUE TABLE FOR ENGINE
3.2. STANDARD VALUE TABLE FOR CHASSIS
3.3. STANDARD VALUE TABLE FOR ELECTRICAL RELATED PARTS
3.4. TESTING AND ADJUSTING
3.4.1. TOOLS FOR TESTING, ADJUSTING AND TROUBLESHOOTING
3.4.2. MEASURING ENGINE SPEED
3.4.3. MEASURING AIR SUPPLY PRESSURE (BOOST PRESSURE)
3.4.4. MEASURING EXHAUST TEMPERATURE
3.4.5. MEASURING EXHAUST COLOR
3.4.6. ADJUSTING VALVE CLEARENCE
3.4.7. MEASURING COMPRESSION PRESSURE
3.4.8. MEASURING BLOWBYPRESSURE
3.4.9. MEASURING ENGINE OIL PRESSURE
3.4.10. TESTING AND ADJUSTING FUEL INJECTION TIMING
3.4.11. TESTING AND ADJUSTING FAN BELT TENSION
3.4.12. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
3.4.13. TESTING AND ADJUSTING BELT TENTENSION FOR AIR CONDITIONER COMPRESSOR
3.4.14. ADJUSTING ENGINE SPEED SENSOR
3.4.15. MEASURING COOLING FAN SPEED
3.4.16. ADJUSTING FUEL CONTROL DIAL AND DECELERATOR PEDAL
3.4.17. MEASURING TORQUE CONVERTER STALL SPEED
3.4.18. MEASURING TORQUE CONVERTER STALL HYDRAULIC PUMP RELIEF (FULL STALL ) SPEED
3.4.19. MEASURING POWER TRAIN OIL PRESSURE
3.4.20. PROCEDURE FOR RELEASING STEERING BRAKE
3.4.21. SIMPLE PROCEURE FOR TESTING BRAKE PERFORMANCE
3.4.22. ADJUSTING BRAKE PEDAL LINKAGE
3.4.23. ADJUSTING CLEARENCE OF IDLER
3.4.24. TESTING AND ADJUSTING TRACK SHOE TENSION
3.4.25. TESTING AND ADJUSTING WORK EQUIPMENT CIRCUIT PRESSURE (MAIN RELIEF AND PPC CIRCUIT)
3.4.26. MEASURING PPC VALVE OUTPUT PRESSURE
3.4.27. ADJUSTING PPC VALVE
3.4.28. CHECKING LOCATION OF CAUSE OF HYDRAULIC DRIFT OF BLADE
3.4.29. MEASURING LEAKAGE INSIDE CYLINDER
3.4.30. RELEASING AIR REMAINING IN HYDRAULIC CIRCUIT ON PPC VALUE
3.4.31. BLEEDING AIR FROM HYDRAULIC CYLINDER
3.4.32. ADJUSTING WORK EQUIPMENT SAFETY LEVER
3.4.33. PROCEDURE FOR ADJUSTING BLADE TILT LIMIT ANGLE
3.5. TROUBLESHOOTING
3.5.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
3.5.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
3.5.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
3.5.4. CHECKS BEFORE TROUBLESHOOTING
3.5.5. CONNECTOR ARRANGEMENT DIAGRAM
3.5.6. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
3.5.7. TBRANCH BOX AND TBRANCH ADAPTER TABLE
3.5.8. EXPLANATION OF FUNCTIONS OF CONTROL MECHANISM OF ELECTRICAL SYSTEM
3.5.9. DISPLAY METHOD AND SPECIAL FUNCTIONS OF MONITOR PANEL
3.5.10. METHOD OF USING TROUBLESHOOTING CHARTS
3.5.11. TROUBLESHOOTING OF NETWORK SYSTEM (N MODE)
3.5.12. TROUBLESHOOTING OF ENGINE CONTROLLER SYSTEM (E MODE)
3.5.13. TROUBLESHOOTING OF STEERING CONTROLLER SYSTEM (ST MODE)
3.5.14. TROUBLESHOOTING OF TRANSMISSION CONTROLLER SYSTEM (T MODE)
3.5.15. TROUBLESHOOTING OF HYDRAULIC MECHANICAL SYSTEM (H MODE)
3.5.16. TROUBLESHOOTING OF MONITOR PANEL AND ELECTRICAL SYSTEM (M MODE)
3.5.17. TROUBLESHOOTING OF ENGINE (S MODE)
4. DISASSEMBLY AND ASSEMBLY
4.1. METHOD OF USING MANUAL
4.2. PRECATIONS WHEN CARRYING OUT OPERATION
4.3. SPECIAL TOOL LIST
4.4. ENGINE OIL COOLER
4.4.1. REMOVAL
4.4.2. INSTALLATION
4.5. FUEL INJECTION PUMP
4.5.1. REMOVAL
4.5.2. INSTALLATION
4.6. AFTERCOOLER CORE
4.6.1. REMOVAL AND INSTALLATION
4.7. NOZZLER HOLDER
4.7.1. REMOVAL AND INSTALLATION
4.8. CYLINDER HEAD
4.8.1. REMOVAL
4.8.2. INSTALLATION
4.9. HYDRAULIC COOLER
4.9.1. REMOVAL AND INSTALLATION
4.10. RADIATOR
4.10.1. REMOVAL
4.10.2. INSTALLATION
4.11. FAN DRIVE SUPPORT
4.11.1. REMOVAL
4.11.2. INSTALLATION
4.12. FAN DRIVE PULLEY (FAN END)
4.12.1. REMOVAL AND INSTALLATION
4.12.2. DISASSEMBLY
4.12.3. ASSEMBLY
4.13. FAN DRIVE PULLEY (ENGINE END)
4.14. PTO, TORQUE CONVERTER
4.15. TORQUE CONVERTER
4.15.1. DISASSEMBLY
4.15.2. ASSEMBLY
4.16. TORQFLOW TRANSMISSION
4.17. STEERING CLUTCH
4.18. TORQUE CONVERTER VALVE
4.18.1. REMOVAL
4.18.2. INSTALLATION
4.18.3. DISASSEMBLY
4.18.4. ASSEMBLY
4.19. TRANSMISSION CONTROL VALVE
4.19.1. REMOVAL AND INSTALLATION
4.19.2. DISASSEMBLY
4.19.3. ASSEMBLY
4.20. POWER TRAIN PUMP
4.20.1. REMOVAL AND INSTALLATION
4.21. TRANSMISSION LUBRICATION PUMP
4.21.1. REMOVAL AND INSTALLATION
4.22. SCAVENGING PUMP
4.22.1. REMOVAL AND INSTALLATION
4.23. RECOIL SPRING, TUBE
4.23.1. REMOVAL AND INSTALLATION
4.23.2. DISASSEMBLY
4.23.3. ASSEMBLY
4.24. IDLER YOKE CYLINDER
4.24.1. CHECKING BEFORE REMOVAL
4.24.2. REMOVAL
4.24.3. REMOVAL (WHEN THERE IS ABNORMALITY INSIDE TRACK FRAME)
4.24.4. INSTALLATION
4.24.5. DISASSEMBLY
4.24.6. ASSEMBLY
4.25. PRESSFITTING JIG DIMENSION TABLE FOR LINK PRESS
4.26. FIELD DISASSEMBLY OF ONE LINK
4.27. ADJUSTING TRACK SHOE TENSION
4.28. PIVOT SHAFT
4.28.1. REMOVAL AND INSTALLATION
4.29. EQUALIZER BAR
4.29.1. REMOVAL
4.29.2. INSTALLATION
4.30. REPLACING EQUALIZER BAR BUSHING
4.31. SEGMENT TEETH
4.31.1. REMOVAL AND INSTALLATION
4.32. WORK EQIPMENT PUMP
4.32.1. REMOVAL AND INSTALLATION
4.33. WORK EQUIPMENT ASSIST, CONTROL PUMP
4.33.1. REMOVAL AND INSTALLATION
4.34. BLADE VALVE
4.34.1. REMOVAL AND INSTALLATION
4.34.2. DISASSEMBLY
4.34.3. ASSEMBLY
4.35. MAIN RELIEF VALVE
4.35.1. DISASSEMBLY AND ASSEMBLY
4.36. BLADE LIFT CYLINDER
4.36.1. REMOVAL AND INSTALLATION
4.37. BLADE PITCH CYLINDER
4.37.1. REMOVAL AND INSTALLATION
4.38. HYDRAULIC CYLINDER
4.38.1. DISASSEMBLY
4.38.2. ASSEMBLY
4.39. BLADE PPC VALUE
4.40. OPERATORS COMPARTMENT FRAME
4.41. COUNTERWEIGHT FRAME
4.41.1. REMOVAL AND INSTALLATION
4.42. BLADE CYLINDER SUPPORT
4.42.1. REMOVAL
4.42.2. INSTALLATION
5. OTHERS
5.1. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
5.2. HYDRAULIC CIRCUIT DIAGRAM FOR WORK EQUIPMENT
5.3. ELECTRICAL CIRCUIT DIAGRAM (1/7)
5.4. ELECTRICAL CIRCUIT DIAGRAM (2/7)
5.5. ELECTRICAL CIRCUIT DIAGRAM (3/7)
5.6. ELECTRICAL CIRCUIT DIAGRAM (4/7)
5.7. ELECTRICAL CIRCUIT DIAGRAM (5/7)
5.8. ELECTRICAL CIRCUIT DIAGRAM (6/7)
5.9. ELECTRICAL CIRCUIT DIAGRAM (7/7)

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