Komatsu D60S-7, D65S-7 Shop Manual SEBM0141C01

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Komatsu D60S-7, D65S-7 Shop Manual SEBM0141C01

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM0141C01
Format: PDF
Size: 43.9MB
Number of Pages: 469

Category: Komatsu Shop Manual PDF

Model List:
- D60S-7
- D65S-7

1. COVER
2. CONTENTS
3. GENERAL
3.1. GENERAL VIEWS
3.2. ASSEMBLY DRAWING
3.3. SPECIFICATIONS
3.4. ENGINE ASSEMBLY DRAWING
3.5. ENGINE SPECIFICATIONS
3.6. WEIGHT TABLE
3.7. TABLE OF OIL AND COOLANT QUANTITES
3.8. GENERAL INSTRUCTIONS
4. ENGINE
4.1. STRUCTURE AND FUNCTION
4.1.1. RADIATOR
4.1.2. REVERSIBLE FAN (OPTIONAL)
4.1.3. POWER TAKEOFF (P. T. O)
4.1.4. ENGINE MOUNT
4.1.5. ENGINE CONTROL
4.1.6. FUEL TANK
4.2. TESTING AND ADJUSTING
4.2.1. CHECKING AND ADJUSTING VALVE CLEARANCE
4.2.2. MEASURING COMPRESSION PRESSURE
4.2.3. CHECKING AND ADJUSTING VBELT TENSION
4.3. DISASSEMBLY AND ASSEMBLY
4.3.1. ENGINE OIL COOLER
4.3.1.1. DISMOUNTING
4.3.1.2. MOUNTING
4.3.2. MAIN CLUTCH, STEERING OIL COOLER (D60)
4.3.2.1. DISMOUNTING
4.3.2.2. MOUNTING
4.3.3. TORQUE CONVERTER, STEERING OIL COOLER (D65)
4.4. STRUCTURE AND FUNCTION
4.4.1. GENERAL (D60S7)
4.4.2. GENERAL (D65S7)
4.4.3. POWER TRAIN HYDRAULIC SYSTEM (D60S7)
4.4.4. POWER TRAIN HYDRAULIC SYSTEM (D65S7)
4.4.5. MAIN CLUTCH (D607)
4.4.5.1. MAIN CLUTCH MECHANISM
4.4.5.2. INERTIA BRAKE (D607)
4.4.5.3. MAIN CLUTCH CONTROL LINKAGE (D607)
4.4.5.4. MAIN CLUTCH HYDRAULIC SYSTEM (D607)
4.4.5.5. MAIN CLUTCH HYDRAULIC CONTROL (D607)
4.4.6. MAIN CLUTCH PUMP (D607)
4.4.7. MAIN CLUTCH HYDRAULIC BOOSTER (D607)
4.4.7.1. MAIN CLUTCH BOOSTER FUNCTION
4.4.8. MAIN CLUTCH LUBRICATION (D607)
4.4.9. TRANSMISSION (D607)
4.4.10. TRANSMISSION SHIFTING CASE
4.4.10.1. POWER TRAIN
4.4.10.2. INTERLOCK MECHANISM
4.4.11. TORQUE CONVERTER (D65S7)
4.4.12. TORQFLOW TRANSMISSION (D657)
4.4.12.1. PRINCIPLE OF PLANETARY GEAR MECHANISM
4.4.12.2. ACTING OF PISTON
4.4.12.3. FUNCTION OF THE BALL CHECK VALVE IN NO.3 CLUTCH
4.4.12.4. POWER TRAIN
4.4.13. TORQFLOW TRANSMISSION CONTROL LINKAGE (D657)
4.4.14. TORQFLOW HYDRAULIC SYSTEM (D657)
4.4.15. TORQFLOW HYDRAULIC CONTROL (D657)
4.4.16. TRANSMISSION CONTROL VALVE (D657)
4.4.16.1. MODULATING RELIEF VALVE
4.4.16.2. REDUCING VALVE
4.4.17. TRANSMISSION LUBRICATING SYSTEM (D657)
4.4.17.1. TRANSMISSION LUBRICATION CHART
4.4.17.2. LUBRICATING RELIEF VALVE
4.4.18. TORQFLOW PUMP (D657)
4.4.19. TRANSMISSION FILTER
4.4.20. STEERING HYDRAULIC SYSTEM
4.4.21. STEERING HYDRAULIC CONTROL
4.4.22. BEVEL GEAR AND STEERING CLUTCH
4.4.22.1. BEVEL GEAR SHAFT, STEERING CLUTCH
4.4.22.2. OPERATION
4.4.23. STEERING CONTROL VALVE
4.4.24. STEERING PUMP
4.4.25. STEERING STRAINER
4.4.26. STEERING OIL FILTER
4.4.27. STEERING BRAKE
4.4.28. STEERING CLUTCH AND BRAKE CONTROL LINKAGE
4.4.29. FINAL DRIVE
4.5. TESTING AND ADJUSTING
4.5.1. OIL PRESSURE MEASURING POINTS
4.5.2. ADJUSTING MAIN CLUTCH (D60)
4.6. DISASSEMBLY AND ASSEMBLY
4.6.1. MAIN CLUTCH (D60)
4.6.1.1. DISMOUNTING
4.6.1.2. MOUNTING
4.6.2. MAIN CLUTCH BOOSTER (D60)
4.6.2.1. DISMOUNTING
4.6.2.2. MOUNTING
4.6.2.3. DISASSEMBLY
4.6.2.4. ASSEMBLY
4.6.3. TRANSMISSION (D60)
4.6.3.1. DISMOUNTING
4.6.3.2. MOUNTING
4.6.3.3. DISASSEMBLY
4.6.3.4. ASSEMBLY
4.6.4. TORQUE CONVERTER (D65)
4.6.4.1. DISMOUNTING
4.6.4.2. MOUNTING
4.6.4.3. DISASSEMBLY
4.6.4.4. ASSEMBLY
4.6.5. TORQFLOW TRANSMISSION (D65)
4.6.5.1. DISMOUNTING
4.6.5.2. MOUNTING
4.6.5.3. DISASSEMBLY
4.6.5.4. ASSEMBLY
4.6.6. TRANSMISSION CONTROL VALVE (D65)
4.6.6.1. DISMOUNTING
4.6.6.2. MOUNTING
4.6.6.3. DISASSEMBLY
4.6.6.4. ASSEMBLY
4.6.7. BEVEL GEAR SHAFT, BEVEL GEAR ASSEMBLY
4.6.7.1. DISMOUNTING
4.6.7.2. MOUNTING
4.6.8. STEERING CLUTCH
4.6.9. STEERING CONTROL VALVE
4.6.9.1. DISMOUNTING
4.6.9.2. MOUNTING
4.6.9.3. DISASSEMBLY
4.6.9.4. ASSEMBLY
4.6.10. MAIN CLUTCH, STEERING PUMP ASSEMBLY (D60)
4.6.10.1. DISMOUNTING
4.6.10.2. MOUNTING
4.6.11. TRANSMISSION PUMP (D65)
4.6.11.1. DISMOUNTING
4.6.11.2. MOUNTING
4.6.12. STEERING PUMP (D65)
4.6.12.1. DISMOUNTING
4.6.12.2. MOUNTING
4.6.13. FINAL DRIVE 1ST PINION
4.7. MAINTENANCE STANDARD
4.7.1. MAIN CLUTCH (D60S7)
4.7.1.1. PLATE, GEAR, SHAFT
4.7.1.2. INERTIA BRAKE
4.7.1.3. MAIN CLUTCH BOOSTER
4.7.1.4. MAIN CLUTCH PUMP
4.7.2. TRANSMISSION (D60S7)
4.7.2.1. TRANSMISSION CASE, GEARS
4.7.2.2. GEAR SHIFT LEVER
4.7.3. TORQUE CONVERTER (D65S7)
4.7.3.1. TORQUE CONVERTER
4.7.3.2. RELIEF VALVE, REGULATOR VALVE
4.7.4. TORQFLOW TRANSMISSION (D65S7)
4.7.4.1. TRANSMISSION
4.7.4.2. TRANSMISSION CONTROL VALVE AND SPRING
4.7.4.3. TRANSMISSION LUBRICATION VALVE AND SPRING
4.7.5. TORQFLOW PUMP (D65S7)
4.7.6. BEVEL GEAR SHAFT AND STEERING
4.7.6.1. BEVEL GEAR SHAFT AND BEVEL GEAR
4.7.6.2. STEERING CLUTCH
4.7.6.3. STEERING CONTROL VALVE
4.7.7. STEERING PUMP
4.7.8. STEERING BRAKE
4.7.9. FINAL DRIVE
5. UNDERCARRIAGE
5.1. STRUCTURE AND FUNCTION
5.1.1. TRACK GROUP
5.1.2. RECOIL SPRING
5.1.3. IDLER
5.1.4. TRACK ROLLER (SINGLE FLANGE)
5.1.5. TRACK ROLLER (DOUBLE FLANGE)
5.1.6. CARRIER ROLLER
5.1.7. TRACK
5.1.8. SUSPENTION
5.2. DISASSEMBLY AND ASSEMBLY
5.3. MAINTENANCE STANDARD
5.3.1. MEASURING PROCEDURE OF ROLLERS (TRACK ROLLER, CARRIER ROLLER AND IDLER)
5.3.2. TRACK
5.3.3. MEASURING PROCEDURE OF TRACK
5.3.4. SUSPENTION
6. HYDRAULIC SYSTEM
6.1. STRUCTURE AND FUNCTION
6.1.1. HYDRAULIC SYSTEM
6.1.2. HYDRAULIC TANK
6.1.3. BUCKET CONTROL
6.1.4. HYDRAULIC CONTROL SYSTEM
6.1.5. BUCKET CONTROL VALVE
6.1.6. HYDRAULIC CYLINDER
6.1.7. MAIN RELIEF VALVE
6.1.8. SUCTION VALVE
6.1.9. SAFTY VALVE
6.1.10. HYDRAULIC PUMP
6.2. TESTING AND ADJUSTING
6.2.1. MEASURING AND ADJUSTING WORK EQUIPMENT PRESSURE
6.3. DISASSEMBLY AND ASSEMBLY
6.3.1. HYDRAULIC PUMP
6.3.1.1. DISMOUNTING
6.3.1.2. MOUNTING
6.3.2. HYDRAULIC CONTROL VALVE
6.3.3. HYDRAULIC CYLINDER
6.3.3.1. DISASSEMBLY
6.3.3.2. ASSEMBLY
6.4. MAINTENANCE STANDARD
6.4.1. HYDRAULIC CONTROL VALVE
6.4.1.1. CONTROL VALVE
6.4.1.2. MAIN RELIEF VALVE
6.4.1.3. SUCTION VALVE FOR LIFT
6.4.1.4. SUCTION VALVE, SAFETY VALVE FOR DUMP
6.4.2. CYLINDER
6.4.2.1. LIFT CYLINDER
6.4.2.2. DUMP CYLINDER
6.4.3. HYDRAULIC PUMP
6.4.3.1. D60S7 (PAR 160)
6.4.3.2. D65S7 (PAR 140)
7. WORK EQUIPMENT
7.1. STRUCTURE AND FUNCTION
7.1.1. LIFT ARM, SIDE FRAME
7.1.2. BUCKET
7.1.3. BUCKET CONTROL
7.2. DISASSEMBLY AND ASSEMBLY
7.2.1. WORK EQUIPMENT (1/2)
7.2.1.1. DISASSEMBLY
7.2.1.2. ASSEMBLY
7.2.2. WORK EQUIPMENT (2/2)
7.2.2.1. DISASSEMBLY
7.2.2.2. ASSEMBLY
7.2.3. OPERATORS SEAT, FRAME ASSEMBLY
7.2.3.1. DISMOUNTING
7.2.3.2. MOUNTING
7.3. MAINTENANCE STANDARD
7.3.1. LIFT ARM, SIDE FRAME
7.3.2. BUCKET
8. OTHERS
8.1. ELECTRICAL SYSTEM
8.1.1. ELECTRICAL WIRING DIAGRAM

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