Komatsu D61EX-12, D61PX-12 Bull Dozer Shop Manual SEBM018906
$40.00
- Type Of Manual: Shop Manual
- Manual ID: SEBM018906
- Format: PDF
- Size: 90.5MB
- Number of Pages: 716
Category: Komatsu Shop Manual PDF
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Model List:
- D61EX-12 Bull Dozer
- D61PX-12 Bull Dozer
- 0.1. SPECIFICATION DRAWING
- 0.2. SPECIFICATIONS
- 0.3. WEIGHT TABLE
- 0.4. TABLE OF FUEL COOLANT AND LUBRICANTS
- 1. STRUCTURE AND FUNCTION
- 1.1. RADIATOR, POWER TRAIN, OIL COOLER
- 1.2. ENGINE CONTROL
- 1.3. POWER TRAIN SYSTEM
- 1.4. POWER TRAIN SKELETON
- 1.5. POWER TRAIN UNIT
- 1.6. POWER TRAIN HYDRAULIC PIPING DIAGRAM
- 1.7. DAMPER, UNIVERSAL JOINT
- 1.8. TORQUE CONVERTER AND PTO
- 1.9. TRANSMISSION CONTROL
- 1.10. TRANSMISSION
- 1.11. TRANSMISSION CONTROL VALVE
- 1.12. MAIN RELIEF VALVE
- 1.13. LUBRICATION RELIEF VALVE
- 1.14. STEERING AND BRAKE CONTROL
- 1.15. BEVEL GEAR SHAFT, HSS STEERING, STEERING BRAKE
- 1.16. BRAKE VALVE
- 1.17. SCAVENGING PUMP STRAINER
- 1.18. POWER TRAIN OIL STRAINER
- 1.19. POWER TRAIN OIL FILTER
- 1.20. WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
- 1.21. PPC CONTROL PIPING DIAGRAM
- 1.22. WORK EQUIPMENT CONTROL
- 1.23. HYDRAULIC TANK AND FILTER
- 1.24. HYDRAULIC AND HSS PUMP SERIAL NO. 1001 1173, SERIAL NO. B1001 B3000, MODEL HPV82
- 1.25. HYDRAULIC AND HSS PUMP SERIAL NO. B3001 AND UP MODEL HPV95
- 1.26. SERVO VALVE
- 1.27. PPC VALVE SERIAL NO. 1001 1173, SERIAL NO. B1001 B3000
- 1.28. PPC VALVE SERIAL NO. B3001 AND UP
- 1.29. PPC CHARGE VALVE
- 1.30. MAIN CONTROL VALVE SERIAL NO. 1001 1173, SERIAL NO. B1001 B3000
- 1.31. MAIN CONTROL VALVE SERIAL NO. B3001 AND UP
- 1.32. CLSS
- 1.33. HSS MOTOR SERIAL NO. 1001 1173, SERIAL NO. B1001 B3000
- 1.34. HSS MOTOR SERIAL NO. B3001 AND UP
- 1.35. SUCTION VALVE
- 1.36. WORK EQUIPMENT
- 1.37. ENGINE CONTROL
- 1.38. MACHINE MONITOR SYSTEM
- 1.39. SENSORS
- 2. TESTING AND ADJUSTING
- 2.1. STANDARD VALUE TABLE FOR ENGINE
- 2.2. STANDARD VALUE TABLE FOR CHASSIS
- 2.3. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
- 2.4. TESTING AND ADJUSTING
- 2.4.1. TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
- 2.4.2. MEASURING BLOWBY PRESSURE
- 2.4.3. MEASURING EXHAUST COLOR
- 2.4.4. MEASURING ENGINE OIL PRESSURE
- 2.4.5. MEASURING ENGINE SPEED
- 2.4.6. TESTING FAN BELT TENSION
- 2.4.7. TESTING AND ADJUSTING BELT TENSION OF AIR CONDITIONER COMPRESSOR
- 2.4.8. MEASURING SPEED AT TORQUE CONVERTER STALL
- 2.4.9. ADJUSTING FUEL CONTROL LINKAGE
- 2.4.10. ADJUSTING LINKAGES OF FORWARDREVERSE LEVER, GEAR SHIFT LEVER, AND PARKING BRAKE LEVER
- 2.4.11. ADJUSTING BRAKE PEDAL LINKAGE
- 2.4.12. ADJUSTING WORK EQUIPMENT LOCK LEVER
- 2.4.13. ADJUSTING STRAIGHT TILTDOZER
- 2.4.14. ADJUSTING PPC VALVE
- 2.4.15. MEASURING POWER TRAIN HYDRAULIC PRESSURE
- 2.4.16. MEASURING AND ADJUSTING WORK EQUIPMENT AND STEERING OIL PRESSURE
- 2.4.17. TESTING AND ADJUSTING CONTROL CIRCUIT PRESSURE
- 2.4.18. MEASURING PPC VALVE OUTPUT PRESSURE
- 2.4.19. MEASURING OIL LEAKAGE FROM HSS MOTOR
- 2.4.20. MEASURING LINKAGE INSIDE CYLINDER
- 2.4.21. BLEEDING AIR FROM HYDRAULIC CYLINDER
- 2.4.22. PROCEDURE OF SIMPLE TEST OF STEERING BRAKE PERFORMANCE
- 2.5. TROUBLESHOOTING
- 2.5.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
- 2.5.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
- 2.5.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
- 2.5.4. CHECKS BEFORE TROUBLESHOOTING
- 2.5.5. CONNECTOR TYPES AND MOUNTING LOCATIONS
- 2.5.6. CONNECTOR PIN ARRANGEMENT DIAGRAM
- 2.5.7. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
- 2.5.8. HOW TO FOLLOW THE TROUBLESHOOTING FLOW DIAGRAMS
- 2.5.9. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
- 2.5.10. TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)
- 2.5.11. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
- 3. DISASSEMBLY AND ASSEMBLY
- 3.1. METHOD OF USING MANUAL
- 3.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
- 3.3. SPECIAL TOOL LIST
- 3.4. SKETCHES OF SPECIAL TOOLS
- 3.5. ENGINE
- 3.5.1. REMOVAL
- 3.5.2. INSTALLATION
- 3.6. RADIATOR AND GAURD
- 3.7. HYDRAULIC OIL COOLER
- 3.8. PTO, TORQUE CONVERTER AND TRANSMISSION
- 3.9. TORQUE CONVERTER
- 3.9.1. DISASSEMBLY
- 3.9.2. ASSEMBLY
- 3.10. TORQFLOW TRANSMISSION
- 3.10.1. DISASSEMBLY
- 3.10.2. ASSEMBLY
- 3.11. TORQUE CONVERTER MAIN RELIEF VALVE
- 3.11.1. REMOVAL
- 3.11.2. INSTALLATION
- 3.11.3. DISASSEMBLY
- 3.11.4. ASSEMBLY
- 3.12. TRANSMISSION CONTROL VALVE
- 3.13. SCAVENGING PUMP
- 3.13.1. REMOVAL
- 3.13.2. INSTALLATION
- 3.14. POWER TRAIN AND LUBRICATING OIL PUMP
- 3.14.1. REMOVAL
- 3.14.2. CHECKING BEFORE REMOVAL
- 3.14.3. REMOVAL (NORMAL)
- 3.14.4. REMOVAL (WHEN THERE IS ABNORMALITY INSIDE TRACK FRAME)
- 3.14.5. OVERALL DISASSEMBLY
- 3.14.6. OVERALL ASSEMBLY
- 3.14.7. PRESSFITTING JIG DIMENTION TABLE FOR LINK PRESS
- 3.15. ONE LINK
- 3.15.1. FIELD DISASSEMBLY
- 3.16. EQUALIZER BAR SIDE BUSHING
- 3.17. HSS AND HYDRAULIC PUMP
- 3.17.1. REMOVAL
- 3.17.2. INSTALLATION
- 3.17.3. DISASSEMBLY
- 3.17.4. ASSEMBLY
- 3.18. PPC PUMP AND PPC CHARGE RELIEF VALVE
- 3.18.1. REMOVAL
- 3.18.2. INSTALLATION
- 3.18.3. DISASSEMBLY
- 3.18.4. ASSEMBLY
- 3.19. MAIN CONTROL VALVE
- 3.19.1. REMOVAL
- 3.19.2. INSTALLATION
- 3.19.3. DISASSEMBLY
- 3.19.4. ASSEMBLY
- 3.20. STEERING PPC VALVE
- 3.21. BLADE ANGLE CYLINDER
- 3.21.1. REMOVAL
- 3.21.2. INSTALLATION
- 3.22. BLADE TILT CYLINDER
- 3.22.1. REMOVAL
- 3.22.2. INSTALLATION
- 3.23. BLADE LIFT CYLINDER
- 3.23.1. REMOVAL
- 3.23.2. INSTALLATION
- 3.24. HYDRAULIC CYLINDER
- 3.25. ROPS GUARD (ROPS CANOPY)
- 4. MAINTENANCE STANDARD
- 4.1. DAMPER, UNIVERSAL JOINT
- 4.2. TORQUE CONVERTER, PTO
- 4.3. TRANSMISSION
- 4.4. TRANSMISSION CONTROL VALVE
- 4.5. MAIN RELIEF VALVE
- 4.6. BEVEL GEAR SHAFT, HSS STEERING, BRAKE
- 4.7. BRAKE VALVE
- 4.8. WORK EQUIPMENT, HSS PUMP
- 4.9. HSS MOTOR
- 4.10. POWER TRAIN LUBRICATION PUMP
- 4.11. PCC CONTROL PUMP
- 4.12. PPC VALVE
- 4.13. PPC CHARGE VALVE
- 4.14. FINAL DRIVE
- 4.15. TRACK FRAME, RECOIL SPRING
- 4.16. IDLER
- 4.17. TRACK ROLLER
- 4.18. CARRIER ROLLER
- 4.19. TRACK SHOE
- 4.20. DIMENSIONS OF SHAPE OF SPROCKET TOOTH (ACTUAL SIZE)
- 4.21. SUSPENSION
- 4.22. MAIN CONTROL VALVE
- 4.23. WORK EQUIPMENT CYLINDER
- 4.24. WORK EQUIPMENT
- 4.25. CUTTING EDGE AND BIT
- 4.26. RIPPER
- 5. OTHERS
- 5.1. ELECTRIC CIRCUIT DIAGRAM FOR CAB
- 5.2. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
- 5.3. STEERING WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM SERIAL NO. 1001 1173, SERIAL NO. B1001 B3000
- 5.4. STEERING WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM SERIAL NO. B3001 AND UP
- 5.5. ELECTRIC CIRCUIT DIAGRAM SERIAL NO. 1001 1173, SERIAL NO. B1001 B3000 CAB SPECIFICATION
- 5.6. ELECTRIC CIRCUIT DIAGRAM SERIAL NO. B3001 AND UP CAB SPECIFICATION
- 5.7. ELECTRIC CIRCUIT DIAGRAM SERIAL NO. 1001 1173, SERIAL NO. B1001 B3000 CANOPY SPECIFICATION
- 5.8. ELECTRIC CIRCUIT DIAGRAM SERIAL NO. B3001 CANOPY SPECIFICATION
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