komatsu d63e 1 bull dozer shop manual sebmu1410102 1

komatsu d63e 1 bull dozer shop manual sebmu1410102 2

komatsu d63e 1 bull dozer shop manual sebmu1410102 3

komatsu d63e 1 bull dozer shop manual sebmu1410102 4

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Komatsu D63E-1 Bull Dozer Shop Manual SEBMU1410102

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBMU1410102
Format: PDF
Size: 44.7MB
Number of Pages: 404

Category: Komatsu Shop Manual PDF

Model List:
- D63E-1 Bull Dozer

1. COVER
2. CONTENTS
3. ENGINE
3.1. STRUCTURE AND FUNCTION
3.1.1. RADIATOR AND OIL COOLER
3.1.2. ENGINE MOUNT
3.1.3. ENGINE CONTROL
3.1.4. FUEL TANK
3.2. TESTING AND ADJUSTING
3.2.1. STANDARD FOR TESTING AND ADJUSTING
3.2.2. TOOLS FOR TESTING AND ADJUSTMENT
3.2.3. ADJUSTMENT OF VALVE CLEARANCE
3.2.4. MEASURING OF COMPRESSION PRESSURE
3.2.5. TESTING AND ADJUSTING FUEL INJECTION TIMING
3.2.6. TESTING AND ADJUSTING FAN BELT TENSION
3.3. DISASSEMBLY AND ASSEMBLY
3.3.1. ENGINE OIL COOLER
3.3.1.1. DISMOUNTING
3.3.1.2. MOUNTING
3.3.2. FULE INJECTION PUMP
3.4. STRUCTURE AND FUNCTION
3.4.1. GENERAL
3.4.2. POWER TRAIN HYDRAULIC SYSTEM
3.4.3. DAMPER AND UNIVERSAL JOINT
3.4.4. TORQUE CONVERTER
3.4.5. TORQUE CONVERTER RELIEF VALVE
3.4.6. TORQFLOW TRANSMISSION
3.4.7. TORQFLOW TRANSMISSION CONTROL LINKAGE
3.4.8. TORQFLOW HYDRAULIC SYSTEM
3.4.9. TORQFLOW HYDRAULIC CONTROL
3.4.10. TRANSMISSION CONTROL VALVE
3.4.11. TRANSMISSION LUBRICATING SYSTEM
3.4.12. TRANSMISSION LUBRICATING VALVE
3.4.13. TRANSMISSION PUMP
3.4.14. TRANSMISSION OIL FILTER
3.4.15. STEERING CLUTCH AND BRAKE PIPING
3.4.16. STEERING CLUTCH AND BRAKE HYDRAULIC SYSTEM
3.4.17. STEERING CLUTCH AND BEVEL GEAR
3.4.18. STEERING CONTROL VALVE
3.4.19. STEERING BRAKE AND BOOSTER
3.4.20. STEERING RELIEF VALVE
3.4.21. STEERING PUMP
3.4.22. STEERING STRAINER
3.4.23. STEERING OIL FILTER
3.4.24. STEERING LEVERCONTROL LINKAGE
3.4.25. BRAKE PEDAL LINKAGE
3.4.26. FINAL DRIVE
3.5. TESTING AND ADJUSTING
3.5.1. STANDARDS FOR TESTING AND ADJUSTING
3.5.2. LIST OF TROUBLESHOOTING TOOLS
3.5.3. OIL PRESSURE MEASUREMENT LOCATIONS
3.5.4. OIL PRESSURE ADJUSTMENT LOCATIONS
3.5.5. ADJUSTING CLEARANCE BETWEEN BRAKE BAND AND DRUM
3.5.6. ADJUSTING STEERING LEVER TRAVEL
3.5.7. ADJUSTING BRAKE PEDAL TRAVEL
3.5.8. TROUBLESHOOTING
3.5.8.1. DIAGNOSTIC TABLES
3.5.8.1.1. HIGH OIL TEMPERATURE IN TORQUE CONVERTER
3.5.8.1.2. THE MACHINE WILL NOT START
3.5.8.1.3. WEAK TRACTION POWER OR SLOW MACHINE TRAVEL SPEED
3.5.8.1.4. THE MACHINE MOVES WHEN THE ENGINE IS STARTED
3.5.8.1.5. EXCESSIVE TIME LAG WHEN STARTING OFF OR CHANGING GEAR SPEEDS
3.5.8.1.6. THE MACHINE RECEIVES SEVERE SHOCKS WHEN STARTING OFF OR WHEN CHANGING GEAR SPEEDS
3.5.8.1.7. SHIFT LEVER SLIPS OUT
3.5.8.1.8. SHIFT LEVER IS HEAVY TO SHIFT
3.5.8.1.9. THE OIL LEVEL IN THE TRANSMISSION CASE AND STEERING CASE GOES UP OR GOES DOWN
3.5.8.1.10. STEERING CLUTCH FAILS TO DISENGAGE
3.5.8.1.11. STEERING CLUTCH SLIPS
3.5.8.1.12. STEERING BRAKE DOES NOT WORK
3.6. DISASSEMBLY AND ASSEMBLY
3.6.1. DAMPER
3.6.1.1. DISMOUNTING
3.6.1.2. MOUNTING
3.6.2. TORQFLOW TRANSMISSION AND TORQUE CONVERTER
3.6.2.1. DISMOUNTING
3.6.2.2. MOUNTING
3.6.2.3. DISJOINTING
3.6.2.4. JOINTING
3.6.3. TORQUE CONVERTER
3.6.3.1. DISASSEMBLY
3.6.3.2. ASSEMBLY
3.6.4. TORQUE CONVERTER RELIEF VALVE
3.6.4.1. DISMOUNTING
3.6.4.2. MOUNTING
3.6.5. TORQFLOW TRANSMISSION
3.6.5.1. DISASSEMBLY
3.6.5.2. ASSEMBLY
3.6.6. TRANSMISSION CONTROL VALVE
3.6.7. BEVEL GEAR SHAFT AND STEERING CLUTCH
3.6.7.1. DISMOUNTING
3.6.7.2. MOUNTING
3.6.7.3. DISASSEMBLY
3.6.7.4. ASSEMBLY
3.6.8. STEERING BRAKE BOOSTER
3.6.8.1. DISMOUNTING
3.6.8.2. MOUNTING
3.6.9. STEERING CONTROL VALVE
3.6.10. STEERING MAIN RELIEF VALVE
3.6.10.1. DISASSEMBLY
3.6.10.2. ASSEMBLY
3.6.11. TRANSMISSION PUMP
3.6.12. FINAL DRIVE FIRST PINION
3.7. MAINTENANCE STANDARD
3.7.1. DAMPER AND UNIVERSAL JOINT
3.7.2. TORQUE CONVERTER
3.7.3. TORQFLOW TRANSMISSION
3.7.4. TRANSMISSION CONTROL VALVE
3.7.5. TRANSMISSION LUBRICATING VALVE
3.7.6. TRANSMISSION PUMP
3.7.7. BEVEL GEAR SHAFT AND STEERING SYSTEM
3.7.8. STEERING CONTROL VALVE
3.7.9. RELIEF VALVE
3.7.10. STEERING PUMP
3.7.11. STEERING BRAKE
3.7.12. FINAL DRIVE
4. UNDERCARRIAGE
4.1. STRUCTURE AND FUNCTION
4.2. DISASSEMBLY AND ASSEMBLY
4.3. MAINTENANCE STANDARD
4.3.1. MEASURING PROCEDURE OF ROLLERS
4.3.2. TRACK
4.3.3. SUSPENSION
5. HYDRAULIC SYSTEM
5.1. STRUCTURE AND FUNCTION
5.1.1. HYDRAULIC OIL PIPING FOR BLADE LIFT
5.1.2. HYDRAULIC OIL PIPING FOR BLADE TILT
5.1.3. RIPPER PIPING AND CONTROL LINKAGE
5.1.4. HYDRAULIC PUMP
5.1.5. HYDRAULIC CONTROL SYSTEM
5.1.5.1. STRAIGHTTILTDOZER
5.1.5.2. STRAIGHTTILTDOZER WITH RIPPER
5.1.6. BLADE CONTROL
5.1.7. HYDRAULIC TANK
5.1.8. BLADE LIFT AND TILT CONTROL VALVE
5.1.9. MAIN RELIEF VALVE
5.1.10. SUCTION VALVE
5.1.11. RIPPER CONTROL VALVE
5.1.12. WORK EQUIPMENT CYLINDER
5.2. TESTING AND ADJUSTING
5.2.1. STANDARDS FOR TESTING AND ADJUSTING
5.2.2. TESTING AND ADJUSTING TOOL LIST
5.2.3. MEASUREMENT LOCATIONS FOR HYDRAULIC OIL PRESSURE
5.2.4. HYDRAULIC OIL PRESSURE ADJUSTMENT
5.2.5. TROUBLESHOOTING
5.2.5.1. PREPARATION FOR TROUBLESHOOTING
5.2.5.2. HOW TO USE DIAGNOSTIC TABLES
5.2.5.3. PREVENTING RECURRENCE OF THE SAME TROUBLE
5.2.5.4. DIAGNOSTIC TABLES
5.2.5.4.1. INSUFFICIENT RAISING POWER AND RAISING SPEED OF BLADE
5.2.5.4.2. BLADE FAILS TO BE RAISED
5.2.5.4.3. BLADE CANNOT LIFT THE MACHINE BODY
5.2.5.4.4. EXCESSIVE HYDRAULIC DRIFT OF BLADE
5.2.5.4.5. THE BLADE FLUCTUATES UP AND DOWN IN LEVELING WORK (WITH CONTROL LEVER IN HOLD POSITION)
5.2.5.4.6. THE BLADE LOWERS
5.2.5.4.7. THE BLADE IS RAISED UNEVENLY (APPLICABLE ONLY TO STRAIGHT DOZER)
5.2.5.4.8. INSUFFICIENT TILTING POWER AND TILTING SPEED, OR INABILITY TO RAISE THE MACHINE BODY WITH TILT DOZER
5.2.5.4.9. THE BLADE FAILS TO TILT
5.2.5.4.10. EXCESSIVE HYDRAULIC DRIFT OF TILTED BLADE
5.3. DISASSEMBLY AND ASSEMBLY
5.3.1. HYDRAULIC PUMP
5.3.1.1. DISMOUNTING
5.3.1.2. MOUNTING
5.3.2. WORK EQUIPMENT CONTROL VALVE
5.4. MAINTENANCE STANDARD
5.4.1. HYDRAULIC CONTROL VALVE
5.4.2. CYLINDER
5.4.3. HYDRAULIC PUMP
6. WORK EQUIPMENT
6.1. STRUCTURE AND FUNCTION
6.1.1. STRAIGHTTILTDOZER
6.1.2. RIPPER
6.2. DISASSEMBLY AND ASSEMBLY
6.2.1. WORK EQUIPMENT
6.2.1.1. DISMOUNTING
6.2.1.2. MOUNTING
6.2.2. STRAIGHTTILT DOZER
6.2.2.1. INSTALLATION AND ADJUSTING
6.2.3. DASHBOARD
6.2.3.1. DISMOUNTING
6.2.3.2. MOUNTING
6.2.4. OPERATORS SEAT AND FRAME
6.2.4.1. DISMOUNTING
6.2.4.2. MOUNTING
6.3. MAINTENANCE STANDARD
6.3.1. STRAIGHTTILTDOZER
6.3.2. RIPPER
7. ELECTRICAL SYSTEM
7.1. STRUCTURE AND FUNCTION
7.1.1. ELECTRICAL WIRING DIAGRAM
7.1.2. ELECTRICAL CIRCUIT DIAGRAM

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