komatsu d85c 21 pipelayer shop manual sen04766 00 1

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komatsu d85c 21 pipelayer shop manual sen04766 00 3

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Komatsu D85C-21 PipeLayer Shop Manual SEN04766-00

$40.00

Type Of Manual: Shop Manual
Manual ID: SEN04766-00
Format: PDF
Size: 14.2MB
Number of Pages: 554

Category: Komatsu Shop Manual PDF

Model List:
- D85C-21 PipeLayer

1. COVER
2. CONTENTS
3. GENERAL
3.1. GENERAL ASSEMBLY DRAWING
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. TABLE OF OIL AND COOLANT QUANTITIES
4. STRUCTURE AND FUNCTION
4.1. RADIATOR SHUTTER
4.2. POWER TRAIN
4.3. POWER TRAIN HYDRAULIC PIPING DIAGRAM
4.4. POWER TRAIN HYDRAULIC SYSTEM DIAGRAM
4.5. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
4.7. TORQUE CONVERTER
4.8. TRANSMISSION CONTROL
4.9. TORQFLOW TRANSMISSION
4.10. TRANSMISSION CONTROL VALVE
4.11. TRANSMISSION LUBRICATION VALVE
4.12. STEERING, BRAKE CONTROL
4.13. BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
4.14. STEERING MAIN LELIEF VALVE
4.15. STEERING AND BRAKE CONTROL VALVE
4.16. STEERING BRAKE
4.17. TRANSMISSION AND STEERING OIL STRAINER
4.18. TRANSMISSION AND STEERING OIL FILTER
4.19. HYDRAULIC CIRCUIT DIAGRAM FOR WINCH
4.20. WINCH
4.21. POWER TRAIN OF WINCH
4.22. HIGHLOW VALVE
4.23. PPC VALVE
4.24. FLOW DIVIDER VALVE
4.25. WINCH OIL FILTER
4.26. WINCH OIL STRAINER
4.27. COUNTERWEIGHT HYDRAULIC TANK
4.28. COUNTERWEIGHT PIPING
4.29. COUNTERWEIGHT CONTROL
4.30. HYDRAULIC CIRCUIT SCHEMATICS FOR COUNTERWEIGHT
4.31. HYDRAULIC CIRCUIT DIAGRAM FOR COUNTERWEIGHT
4.32. COUNTERWEIGHT
4.33. COUNTERWEIGHT CONTROL VALVE
4.34. BOOM
4.35. SAFETY DEVICE
4.37. HEATER
4.38. ACTUAL ELECTRICAL WIRING DIAGRAM
4.39. ELECTRICAL CIRCUIT DIAGRAM
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
5.2. STANDARD VALUE TABLE FOR CHASSIS RELATED PARTS
5.3. TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
5.4. ADJUSTING VALVE CLEARANCE
5.5. MEASURING COMPRESSION PRESSURE
5.6. TESTING AND ADJUSTING FUEL INJECTION TIMING
5.7. MEASURING ENGINE OIL PRESSURE
5.8. MEASURING EXHAUST COLOR
5.9. MEASURING EXHAUST TEMPERATURE
5.10. TESTING AND ADJUSTING ALTERNATOR BELT TENSION
5.11. MEASURING BLOWBY PRESSURE
5.12. MEASURING AIR SUPPLY PRESSURE (BOOST PRESSURE)
5.13. MEASURING ENGINE SPEED
5.14. MEASURING TORQUE CONVERTER STALL SPEED
5.15. BLEEDING AIR
5.16. ADJUSTING STROKE, LINKAGE
5.16.1. ADJUSTING FUEL CONTROL LINKAGE
5.16.2. ADJUSTING GEAR SHIFT LEVER LINKAGE
5.16.3. ADJUSTING STEERING LEVER LINKAGE
5.16.4. ADJUSTING TRAVEL OF BRAKE PEDAL
5.16.5. ADJUSTING BRAKE PEDAL LINKAGE
5.16.6. ADJUSTING COUNTERWEIGHT CONTROL LINKAGE
5.16.7. ADJUSTING BOOM KICKOUT CONTROL LINKAGE
5.16.8. ADJUSTING WINCH CONTROL LINKAGE
5.17. MEASURING POWER TRAIN OIL PRESSURE
5.18. MEASURING COUNTERWEIGHT OIL PRESSURE
5.19. MEASURING WINCH OIL PRESSURE
5.20. MEASURING LEAKAGE INSIDE CYLINDER
5.21. ADJUSTING CLEARANCE OF IDLER
5.22. TROUBLESHOOTING
5.22.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.22.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.22.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
5.22.4. CHECKS BEFORE TROUBLESHOOTING
5.22.5. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
5.22.6. TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. STARTING MOTOR REMOVAL AND INSTALLATION
6.5. ALTERNATOR REMOVAL AND INSTALLATION
6.6. ENGINE OIL COOLER REMOVAL AND INSTALLATION
6.7. WATER PUMP REMOVAL AND INSTALLATION
6.8. FUEL INJECTION PUMP REMOVAL
6.9. FUEL INJECTION PUMP INSTALLATION
6.10. NOZZLE HOLDER REMOVAL AND INSTALLATION
6.11. TURBOCHARGER REMOVAL AND INSTALLATION
6.12. THERMOSTAT REMOVAL AND INSTALLATION
6.13. ENGINE FRONT SEAL REMOVAL AND INSTALLATION
6.14. ENGINE REAR SEAL REMOVAL
6.15. ENGINE REAR SEAL INSTALLATION
6.16. CYLINDER HEAD REMOVAL
6.17. CYLINDER HEAD INSTALLATION
6.18. RADIATOR, POWER TRAIN OIL COOLER REMOVAL AND INSTALLATION
6.19. ENGINE REMOVAL
6.20. ENGINE INSTALLATION
6.21. TORQUE CONVERTER REMOVAL
6.22. TORQUE CONVERTER INSTALLATION
6.23. TORQUE CONVERTER DISASSEMBLY
6.24. TORQUE CONVERTER ASSEMBLY
6.25. TORQFLOW TRANSMISSION REMOVAL
6.26. TORQFLOW TRANSMISSION INSTALLATION
6.27. TORQFLOW TRANSMISSION DISASSEMBLY
6.28. TORQFLOW TRANSMISSION ASSEMBLY
6.29. TRANSMISSION CONTROL VALVE REMOVAL AND INSTALLATION
6.30. TRANSMISSION CONTROL VALVE DISASSEMBLY
6.31. TRANSMISSION CONTROL VALVE ASSEMBLY
6.32. TRANSMISSION LUBRICATION VALVE REMOVAL AND INSTALLATION
6.33. TRANSMISSION PUMP REMOVAL AND INSTALLATION
6.34. BEVEL GEAR, SHAFT REMOVAL
6.35. BEVEL GEAR, SHAFT INSTALLATION
6.36. STEERING CLUTCH REMOVAL
6.37. STEERING CLUTCH INSTALLATION
6.38. STEERING CLUTCH DISASSEMBLY
6.39. STEERING CLUTCH ASSEMBLY
6.40. STEERING BRAKE VALVE DISASSEMBLY
6.41. STEERING BRAKE VALVE ASSEMBLY
6.42. FINAL DRIVE DISASSEMBLY
6.43. FINAL DRIVE ASSEMBLY
6.44. TRACK SHOE REMOVAL
6.45. TRACK SHOE INSTALLATION
6.46. TRACK FRAME REMOVAL
6.47. TRACK FRAME INSTALLATION
6.48. RECOIL SPRING REMOVAL
6.49. RECOIL SPRING INSTALLATION
6.50. RECOIL SPRING DISASSEMBLY
6.51. RECOIL SPRING ASSEMBLY
6.52. IDLER REMOVAL AND INSTALLATION
6.53. TRACK ROLLER REMOVAL AND INSTALLATION
6.54. CARRIER ROLLER REMOVAL AND INSTALLATION
6.55. RIGHT, CENTER GATE FRAME REMOVAL
6.56. RIGHT, CENTER GATE FRAME INSTALLATION
6.57. COUNTERWEIGHT FRAME REMOVAL
6.58. COUNTERWEIGHT FRAME INSTALLATION
6.59. BOOM, LEFT GATE FRAME REMOVAL AND INSTALLATION
6.60. WINCH DISMOUNTING
6.61. WINCH MOUNTING
6.62. WINCH CONTROL AND PPC VALVE DISMOUNTING AND MOUNTING
6.63. HIGH/LOW VALVE DISMOUNTING AND MOUNTING
6.64. WINCH DISASSEMBLY
6.64.1. WINCH
6.64.2. BOOM RAISE CLUTCH, BOOM LOWER CLUTCH, HOOK RAISE CLUTCH, HOOK LOWER CLUTCH, HI CLUTCH, LO CLUTCH.
6.64.3. BOOM BRAKE, HOOK BRAKE
6.64.4. PPC VALVE
6.64.5. CONTROL
6.64.6. HI, LO SELECTOR VALVE
6.64.7. FLOW DIVIDER VALVE
6.64.8. STRAINER ASSEMBLY
6.64.9. FILTER ASSEMBLY
6.65. WINCH ASSEMBLY
6.65.1. WINCH
6.65.2. BOOM RAISE CLUTCH, BOOM LOWER CLUTCH, HOOK RAISE CLUTCH, HOOK LOWER CLUTCH, HI CLUTCH, LO CLUTCH.
6.65.3. BOOM BRAKE, HOOK BRAKE
6.65.4. PPC VALVE ASSEMBLY
6.65.5. CONTROL
6.65.6. HI, LO SELECTOR VALVE
6.65.7. FLOW DIVIDER VALVE
6.65.8. STRAINER
6.65.9. FILTER
6.65.10. WINCH
6.66. WINCH PUMP DISMOUNTING AND MOUNTING
6.67. COUNTERWEIGHT PUMP REMOVAL AND INSTALLATION
6.68. COUNTERWEIGHT CYLINDER REMOVAL AND INSTALLATION
6.69. COUNTERWEIGHT CYLINDER DISASSEMBLY
6.70. COUNTERWEIGHT CYLINDER ASSEMBLY
6.71. COUNTERWEIGHT CONTROL VALVE REMOVAL AND INSTALLATION
6.72. COUNTERWEIGHT CONTROL VALVE DISASSEMBLY
6.73. COUNTERWEIGHT CONTROL VALVE ASSEMBLY
6.74. CAUTION WHEN ASSEMBLING SHEAVE BLOCK
6.75. CAB REMOVAL AND INSTALLATION
7. MAINTENANCE STANDARD
7.1. ENGINE MOUNT
7.3. TORQUE CONVERTER
7.4. TORQFLOW TRANSMISSION
7.5. TRANSMISSION CONTROL VALVE
7.6. TRANSMISSION LUBRICATION VALVE
7.7. TRANSMISSION PUMP
7.8. BEVEL GEAR SHAFT
7.9. STEERING CLUTCH
7.10. STEERING BRAKE
7.11. STEERING AND BRAKE CONTROL VALVE
7.12. STEERING MAIN RELIEF VALVE
7.13. COUNTERWEIGHT PUMP
7.14. HIGHLOW VALVE
7.15. PPC VALVE
7.16. FLOW DIVIDER VALVE
7.17. WINCH
7.18. WINCH CLUTCH
7.19. WINCH BRAKE
7.20. COUNTERWEIGHT CONTROL VALVE
7.21. COUNTERWEIGHT CYLINDER
7.22. SLOW RETURN VALVE
7.23. COUNTERWEIGHT
7.24. BOOM, HOOK AND SHEAVE

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