Komatsu D85ESS-2 Crawler Dozer Shop Manual SEBM003001
$40.00
- Type Of Manual: Shop Manual
- Manual ID: SEBM003001
- Format: PDF
- Size: 27.6MB
- Number of Pages: 577
Category: Komatsu Shop Manual PDF
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Model List:
- D85ESS-2 Crawler Dozer
- 1. COVER
- 2. CONTENTS
- 3. GENERAL
- 3.1. GENERAL ASSEMBLY DRAWING
- 3.2. SPECIFICATIONS
- 3.3. WEIGHT TABLE
- 3.4. TABLE OF FUEL, COOLANT AND LUBRICANTS
- 4. STRUCTURE AND FUNCTION
- 4.1. RADIATOR, OIL COOLER
- 4.2. ENGINE CONTROL
- 4.3. POWER TRAIN SYSTEM
- 4.4. POWER TRAIN SKELETON
- 4.5. POWER TRAIN UNIT
- 4.6. POWER TRAIN HYDRAULIC PIPING DIAGRAM
- 4.7. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
- 4.8. POWER TRAIN HYDRAULIC SYSTEM DIAGRAM
- 4.9. DAMPER, UNIVERSAL JOINT
- 4.10. TORQUE CONVERTER AND PTO
- 4.11. TRANSMISSION CONTROL
- 4.12. TRANSMISSION
- 4.13. TRANSMISSION CONTROL VALVE
- 4.14. MAIN RELIEF VALVE
- 4.15. LUBRICATION RELIEF VALVE
- 4.16. STEERING, BRAKE CONTROL
- 4.17. BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
- 4.18. STEERING CONTROL VALVE
- 4.19. REDUCING VALVE
- 4.20. SCAVENGING PUMP STARAINER
- 4.21. POWER TRAIN OIL STRAINER
- 4.22. POWER TRAIN OIL FILTER
- 4.23. WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
- 4.24. WORK EQUIPMENT CONTROL
- 4.25. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
- 4.26. WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM
- 4.27. HYDRAULIC TANK AND FILTER
- 4.28. MAIN CONTROL VALVE
- 4.29. OPERATION OF WORK EQUIPMENT CONTROL CIRCUIT
- 4.30. PISTON VALVE
- 4.31. WORK EQUIPMENT
- 4.32. ELECTRICAL CIRCUIT DIAGRAM
- 4.33. ENGINE CONTROL
- 4.34. MACHINE MONITOR SYSTEM
- 4.35. SENSORS
- 5. TESTING AND ADJUSTING
- 5.1. STANDARD VALUE TABLE FOR ENGINE
- 5.2. STANDARD VALUE TABLE FOR CHASSIS
- 5.3. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
- 5.4. TOOL LIST FOR TESTING AND ADJUSTING
- 5.5. ADJUSTING VALVE CLEARANCE
- 5.6. MEASURING COMPRESSION PRESSURE
- 5.7. MEASURING BLOWBY
- 5.8. ADJUSTING FUEL INJECTION TIMING
- 5.9. MEASURING EXHAUST COLOR
- 5.10. MEASURING BOOST PRESSURE
- 5.11. MEASURING EXHAUST TEMPERATURE
- 5.12. MEASURING ENGINE OIL PRESSURE
- 5.13. MEASURING ENGINE SPEED
- 5.14. TESTING FAN BELT TENSION
- 5.15. MEASURING SPEED AT TORQUE CONVERTER STALL
- 5.16. ADJUSTING FUEL CONTROL LINKAGE
- 5.17. ADJUSTING STEERING AND DIRECTIONAL LEVER, GEAR SHIFT LEVER, PARKING BRAKE LEVER LINKAGE
- 5.18. ADJUSTING BRAKE PEDAL LINKAGE
- 5.19. ADJUSTING WORK EQUIPMENT CONTROL LINKAGE
- 5.20. MEASURING POWER TRAIN OIL PRESSURE
- 5.21. MEASURING AND ADJUSTING BLADE CONTROL OIL PRESSURE
- 5.22. BLEEDING AIR FROM HYDRAULIC CYLINDER
- 5.23. RELEASING REMAINING PRESSURE FROM HYDRAULIC CIRCUIT
- 5.24. PROCEDURE FOR SIMPLE TEST OF STEERING BRAKE PERFORMANCE
- 5.25. PROCEDURE FOR TESTING SENSORS
- 5.26. TROUBLESHOOTING
- 5.26.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
- 5.26.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
- 5.26.3. POINT TO REMEMBER WHEN CARRYING OUT MAINTENANCE
- 5.26.4. CHECK BEFORE TROUBLESHOOTING
- 5.26.5. METHOD OF USING TROUBLESHOOTING CHARTS
- 5.26.6. CONNECTOR POSITION DRAWING
- 5.26.7. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
- 5.26.8. ELECTRICAL CIRCUIT DIAGRAM FOR EACH SYSTEM
- 5.26.9. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
- 5.26.10. TROUBLESHOOTING OF HYDRAULIC MECHANICAL SYSTEM (H MODE)
- 5.26.11. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
- 5.26.12. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
- 6. DISASSEMBLY AND ASSEMBLY
- 6.1. METHOD OF USING MANUAL
- 6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
- 6.3. SPECIAL TOOL LIST
- 6.4. ENGINE OIL COOLER CORE
- 6.4.1. REMOVAL
- 6.4.2. INSTALLATION
- 6.5. FUEL INJECTION PUMP
- 6.6. ENGINE FRONT SEAL
- 6.6.1. REMOVAL
- 6.6.2. INSTALLATION
- 6.7. ENGINE REAR SEAL
- 6.8. HYDRAULIC OIL COOLER
- 6.9. POWER TRAIN UNIT
- 6.9.1. REMOVAL
- 6.9.2. INSTALLATION
- 6.9.3. SEPARATION
- 6.9.4. CONNECTION
- 6.10. TORQUE CONVERTER
- 6.11. TORQFLOW TRANSMISSION
- 6.12. TORQUE CONVERTER VALVE
- 6.12.1. REMOVAL
- 6.12.2. INSTALLATION
- 6.12.3. DISASSEMBLY
- 6.12.4. ASSEMBLY
- 6.13. TRANSMISSION CONTROL VALVE
- 6.13.1. REMOVAL
- 6.13.2. INSTALLATION
- 6.13.3. DISASSEMBLY
- 6.13.4. ASSEMBLY
- 6.14. STEERING CONTROL VALVE
- 6.15. SCAVENGING PUMP
- 6.15.1. REMOVAL
- 6.15.2. INSTALLATION
- 6.16. POWER TRAIN PUMP
- 6.16.1. CHECKING BEFORE REMOVAL
- 6.16.2. REMOVAL
- 6.16.3. INSTALLATION
- 6.16.4. OVERALL DISASSEMBLY
- 6.16.5. OVERALL ASSEMBLY
- 6.16.6. PRESSFITTING JIG DIMENSION TABLE FOR LINK PRESS
- 6.16.7. FIELD DISASSEMBLY OF ONE LINK
- 6.16.8. FIELD ASSEMBLY OF ONE LINK
- 6.17. EQUALIZER BAR SIDE BUSHING
- 6.18. WORK EQUIPMENT PUMP
- 6.18.1. REMOVAL
- 6.18.2. INSTALLATION
- 6.19. MAIN CONTROL VALVE
- 6.20. BLADE LIFT CYLINDER
- 7. MAINTENANCE STANDARD
- 7.1. ENGINE MOUNT
- 7.2. POWER TRAIN UNIT MOUNT
- 7.3. DAMPER, UNIVERSAL JOINT
- 7.4. TORQUE CONVERTER, PTO
- 7.5. TRANSMISSION
- 7.6. TRANSMISSION CONTROL VALVE
- 7.7. MAIN RELIEF VALVE
- 7.8. BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
- 7.9. STEERING CONTROL VALVE
- 7.10. POWER TRAIN, LUBRICATION PUMP
- 7.11. FINAL DRIVE
- 7.12. HULL FRAME
- 7.13. TRACK FRAME, RECOIL SPRING
- 7.14. MAIN CONTROL VALVE
- 7.15. WORK EQUIPMENT CYLINDER
- 7.16. WORK EQUIPMENT
- 7.17. CUTTING EDGE, END BIT
- 8. OTHERS
- 8.1. GENERAL
- 8.1.1. SPECIFICATION
- 8.1.2. POWER TRAIN SYSTEM
- 8.2. STRUCTURE AND FUNCTION
- 8.2.1. GENERAL VIEW
- 8.2.2. WINCH SECTION
- 8.2.3. HYDRAULIC SYSTEM
- 8.2.4. CONTROL OF WINCH
- 8.2.5. FAIRLEAD
- 8.3. TESTING AND ADJUSTING
- 8.3.1. STANDARD VALUE TABLE FOR TOWING WINCH
- 8.3.2. TOOL LIST FOR TESTING AND ADJUSTING
- 8.3.3. ADJUSTING TOWING WINCH CONTROL LEVER
- 8.3.4. MEASURING AND ADJUSTING TOWING WINCH OIL PRESSURE
- 8.3.5. TABLE OF FAILURE MODES AND CAUSES
- 8.4. DISASSEMBLY AND ASSEMBLY
- 8.4.1. METHOD OF USING MANUAL
- 8.4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
- 8.4.3. SPECIAL TOOL LIST
- 8.4.4. TOWING WINCH ASSEMBLY
- 8.4.5. TOWING WINCH PUMP ASSEMBLY
- 8.4.6. TOWING WINCH CONTROL VALVE ASSEMBLY
- 8.4.7. TOWING WINCH ASSEMBLY
- 8.4.8. ASSEMBLING INFORMATION
- 8.5. MAINTENANCE STANDARD
- 8.5.1. CLUTCH
- 8.5.2. BRAKE
- 8.5.3. VALVE
- 8.5.4. TOWING WINCH PUMP
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