Komatsu D85ESS-2 Crawler Dozer Shop Manual SEBM003001

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Komatsu D85ESS-2 Crawler Dozer Shop Manual SEBM003001 - Image 5

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Komatsu D85ESS-2 Crawler Dozer Shop Manual SEBM003001

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM003001
Format: PDF
Size: 27.6MB
Number of Pages: 577

Category: Komatsu Shop Manual PDF

Model List:
- D85ESS-2 Crawler Dozer

1. COVER
2. CONTENTS
3. GENERAL
3.1. GENERAL ASSEMBLY DRAWING
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. TABLE OF FUEL, COOLANT AND LUBRICANTS
4. STRUCTURE AND FUNCTION
4.1. RADIATOR, OIL COOLER
4.2. ENGINE CONTROL
4.3. POWER TRAIN SYSTEM
4.4. POWER TRAIN SKELETON
4.5. POWER TRAIN UNIT
4.6. POWER TRAIN HYDRAULIC PIPING DIAGRAM
4.7. POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
4.8. POWER TRAIN HYDRAULIC SYSTEM DIAGRAM
4.9. DAMPER, UNIVERSAL JOINT
4.10. TORQUE CONVERTER AND PTO
4.11. TRANSMISSION CONTROL
4.12. TRANSMISSION
4.13. TRANSMISSION CONTROL VALVE
4.14. MAIN RELIEF VALVE
4.15. LUBRICATION RELIEF VALVE
4.16. STEERING, BRAKE CONTROL
4.17. BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
4.18. STEERING CONTROL VALVE
4.19. REDUCING VALVE
4.20. SCAVENGING PUMP STARAINER
4.21. POWER TRAIN OIL STRAINER
4.22. POWER TRAIN OIL FILTER
4.23. WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
4.24. WORK EQUIPMENT CONTROL
4.25. WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
4.26. WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM
4.27. HYDRAULIC TANK AND FILTER
4.28. MAIN CONTROL VALVE
4.29. OPERATION OF WORK EQUIPMENT CONTROL CIRCUIT
4.30. PISTON VALVE
4.31. WORK EQUIPMENT
4.32. ELECTRICAL CIRCUIT DIAGRAM
4.33. ENGINE CONTROL
4.34. MACHINE MONITOR SYSTEM
4.35. SENSORS
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGINE
5.2. STANDARD VALUE TABLE FOR CHASSIS
5.3. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
5.4. TOOL LIST FOR TESTING AND ADJUSTING
5.5. ADJUSTING VALVE CLEARANCE
5.6. MEASURING COMPRESSION PRESSURE
5.7. MEASURING BLOWBY
5.8. ADJUSTING FUEL INJECTION TIMING
5.9. MEASURING EXHAUST COLOR
5.10. MEASURING BOOST PRESSURE
5.11. MEASURING EXHAUST TEMPERATURE
5.12. MEASURING ENGINE OIL PRESSURE
5.13. MEASURING ENGINE SPEED
5.14. TESTING FAN BELT TENSION
5.15. MEASURING SPEED AT TORQUE CONVERTER STALL
5.16. ADJUSTING FUEL CONTROL LINKAGE
5.17. ADJUSTING STEERING AND DIRECTIONAL LEVER, GEAR SHIFT LEVER, PARKING BRAKE LEVER LINKAGE
5.18. ADJUSTING BRAKE PEDAL LINKAGE
5.19. ADJUSTING WORK EQUIPMENT CONTROL LINKAGE
5.20. MEASURING POWER TRAIN OIL PRESSURE
5.21. MEASURING AND ADJUSTING BLADE CONTROL OIL PRESSURE
5.22. BLEEDING AIR FROM HYDRAULIC CYLINDER
5.23. RELEASING REMAINING PRESSURE FROM HYDRAULIC CIRCUIT
5.24. PROCEDURE FOR SIMPLE TEST OF STEERING BRAKE PERFORMANCE
5.25. PROCEDURE FOR TESTING SENSORS
5.26. TROUBLESHOOTING
5.26.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.26.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.26.3. POINT TO REMEMBER WHEN CARRYING OUT MAINTENANCE
5.26.4. CHECK BEFORE TROUBLESHOOTING
5.26.5. METHOD OF USING TROUBLESHOOTING CHARTS
5.26.6. CONNECTOR POSITION DRAWING
5.26.7. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
5.26.8. ELECTRICAL CIRCUIT DIAGRAM FOR EACH SYSTEM
5.26.9. TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
5.26.10. TROUBLESHOOTING OF HYDRAULIC MECHANICAL SYSTEM (H MODE)
5.26.11. TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
5.26.12. TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. ENGINE OIL COOLER CORE
6.4.1. REMOVAL
6.4.2. INSTALLATION
6.5. FUEL INJECTION PUMP
6.6. ENGINE FRONT SEAL
6.6.1. REMOVAL
6.6.2. INSTALLATION
6.7. ENGINE REAR SEAL
6.8. HYDRAULIC OIL COOLER
6.9. POWER TRAIN UNIT
6.9.1. REMOVAL
6.9.2. INSTALLATION
6.9.3. SEPARATION
6.9.4. CONNECTION
6.10. TORQUE CONVERTER
6.11. TORQFLOW TRANSMISSION
6.12. TORQUE CONVERTER VALVE
6.12.1. REMOVAL
6.12.2. INSTALLATION
6.12.3. DISASSEMBLY
6.12.4. ASSEMBLY
6.13. TRANSMISSION CONTROL VALVE
6.13.1. REMOVAL
6.13.2. INSTALLATION
6.13.3. DISASSEMBLY
6.13.4. ASSEMBLY
6.14. STEERING CONTROL VALVE
6.15. SCAVENGING PUMP
6.15.1. REMOVAL
6.15.2. INSTALLATION
6.16. POWER TRAIN PUMP
6.16.1. CHECKING BEFORE REMOVAL
6.16.2. REMOVAL
6.16.3. INSTALLATION
6.16.4. OVERALL DISASSEMBLY
6.16.5. OVERALL ASSEMBLY
6.16.6. PRESSFITTING JIG DIMENSION TABLE FOR LINK PRESS
6.16.7. FIELD DISASSEMBLY OF ONE LINK
6.16.8. FIELD ASSEMBLY OF ONE LINK
6.17. EQUALIZER BAR SIDE BUSHING
6.18. WORK EQUIPMENT PUMP
6.18.1. REMOVAL
6.18.2. INSTALLATION
6.19. MAIN CONTROL VALVE
6.20. BLADE LIFT CYLINDER
7. MAINTENANCE STANDARD
7.1. ENGINE MOUNT
7.2. POWER TRAIN UNIT MOUNT
7.3. DAMPER, UNIVERSAL JOINT
7.4. TORQUE CONVERTER, PTO
7.5. TRANSMISSION
7.6. TRANSMISSION CONTROL VALVE
7.7. MAIN RELIEF VALVE
7.8. BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
7.9. STEERING CONTROL VALVE
7.10. POWER TRAIN, LUBRICATION PUMP
7.11. FINAL DRIVE
7.12. HULL FRAME
7.13. TRACK FRAME, RECOIL SPRING
7.14. MAIN CONTROL VALVE
7.15. WORK EQUIPMENT CYLINDER
7.16. WORK EQUIPMENT
7.17. CUTTING EDGE, END BIT
8. OTHERS
8.1. GENERAL
8.1.1. SPECIFICATION
8.1.2. POWER TRAIN SYSTEM
8.2. STRUCTURE AND FUNCTION
8.2.1. GENERAL VIEW
8.2.2. WINCH SECTION
8.2.3. HYDRAULIC SYSTEM
8.2.4. CONTROL OF WINCH
8.2.5. FAIRLEAD
8.3. TESTING AND ADJUSTING
8.3.1. STANDARD VALUE TABLE FOR TOWING WINCH
8.3.2. TOOL LIST FOR TESTING AND ADJUSTING
8.3.3. ADJUSTING TOWING WINCH CONTROL LEVER
8.3.4. MEASURING AND ADJUSTING TOWING WINCH OIL PRESSURE
8.3.5. TABLE OF FAILURE MODES AND CAUSES
8.4. DISASSEMBLY AND ASSEMBLY
8.4.1. METHOD OF USING MANUAL
8.4.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
8.4.3. SPECIAL TOOL LIST
8.4.4. TOWING WINCH ASSEMBLY
8.4.5. TOWING WINCH PUMP ASSEMBLY
8.4.6. TOWING WINCH CONTROL VALVE ASSEMBLY
8.4.7. TOWING WINCH ASSEMBLY
8.4.8. ASSEMBLING INFORMATION
8.5. MAINTENANCE STANDARD
8.5.1. CLUTCH
8.5.2. BRAKE
8.5.3. VALVE
8.5.4. TOWING WINCH PUMP

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