komatsu fd100 8 fd115 8 fd135 8 fd150e 8 fd160e 8 forklift truck operation and maintenance manual aee08e1 03 1

komatsu fd100 8 fd115 8 fd135 8 fd150e 8 fd160e 8 forklift truck operation and maintenance manual aee08e1 03 2

komatsu fd100 8 fd115 8 fd135 8 fd150e 8 fd160e 8 forklift truck operation and maintenance manual aee08e1 03 3

komatsu fd100 8 fd115 8 fd135 8 fd150e 8 fd160e 8 forklift truck operation and maintenance manual aee08e1 03 4

komatsu fd100 8 fd115 8 fd135 8 fd150e 8 fd160e 8 forklift truck operation and maintenance manual aee08e1 03 5

Komatsu FD100-8, FD115-8, FD135-8, FD150E-8, FD160E-8 Forklift Truck Operation and Maintenance Manual AEE08E1-03

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: AEE08E1-03
Format: PDF
Size: 3.7MB
Number of Pages: 167

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- FD100-8 Forklift Truck
- FD115-8 Forklift Truck
- FD135-8 Forklift Truck
- FD150E-8 Forklift Truck
- FD160E-8 Forklift Truck

1. INTRODUCTION
1.1. INTRODUCTION
1.2. ABOUT THIS MANUAL
1.3. ENGINE MOUNTED ON THIS LIFT TRUCK
1.3.1. EXHAUST GAS CONTROL
1.3.2. CERTIFICATION LABEL AFFIXED POSITION
1.4. FOR YOUR SAFETY
1.4.1. SIGNAL WORDS
1.4.2. SAFETY INDICATORS
1.5. APPLICABLE MODEL AND SERIAL No.
1.6. GENERAL VIEW OF LIFT TRUCK
1.6.1. APPLICATION OF LIFT TRUCK
1.6.2. DIRECTION OF LIFT TRUCK
1.7. UNITS OF MEASURE
1.8. QUALIFICATION FOR OPERATION
1.9. RUNNING IN NEW LIFT TRUCK
1.9.1. RUNNING IN NEW LIFT TRUCK
1.9.2. MAINTENANCE FOR NEW LIFT TRUCK
1.10. WARRANTY AND SERVICE
1.10.1. PERIODICAL EXCHANGE PARTS
1.10.2. USE OF GENUINE PARTS AND OILS
1.11. NECESSARY INFORMATION OF LIFT TRUCK
1.11.1. MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor)
1.11.2. MODEL AND SERIAL NO. LOCATION
1.11.3. ENGINE SERIAL NO. PLATE OR EMBOSSED LOCATION
1.11.4. HOUR METER LOCATION
2. CONTENTS
2.1. INTRODUCTION 11
2.1.1. ABOUT THIS MANUAL 12
2.1.2. ENGINE MOUNTED ON THIS LIFT TRUCK 13
2.1.3. FOR YOUR SAFETY 14
2.1.4. APPLICABLE MODEL AND SERIAL No. 16
2.1.5. GENERAL VIEW OF LIFT TRUCK 16
2.1.6. UNITS OF MEASURE 16
2.1.7. QUALIFICATION FOR OPERATION 17
2.1.8. RUNNING IN NEW LIFT TRUCK 17
2.1.9. WARRANTY AND SERVICE 17
2.1.10. NECESSARY INFORMATION OF LIFT TRUCK 18
2.2. SAFETY 21
2.2.1. SAFETY LABEL 22
2.2.2. BASIC PRECAUTIONS 28
2.2.3. BEFORE STARTING OPERATION 215
2.2.4. TRAVELING THE LIFT TRUCK 217
2.2.5. LOAD HANDLING OPERATION 226
2.2.6. PRECAUTIONS FOR INSPECTION AND MAINTENANCE 231
2.2.7. HOISTING AND TRANSPORTING THE LIFT TRUCK 238
2.2.8. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING) 239
2.3. OPERATION 31
2.3.1. GENERAL VIEW 32
2.3.2. EXPLANATION OF COMPONENTS 35
2.3.3. OPERATION 323
2.4. INSPECTION AND MAINTENANCE 41
2.4.1. ABOUT INSPECTION AND MAINTENANCE 42
2.4.2. STARTUP INSPECTION 42
2.4.3. CHECKING AND REPORTING AFTER OPERATION 420
2.4.4. SIMPLE MAINTENANCE 421
2.4.5. PROCEDURE FOR A DOWN BATTERY 437
2.4.6. RUNNING IN COLD WEATHER 439
2.4.7. ACTION IN ENGINE OVERHEATING 441
2.4.8. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY 443
2.4.9. ACTION TO TAKE IF THE FORK FAILS TO LOWER 444
2.4.10. WASHING LIFT TRUCK 445
2.4.11. LONGTERM STORAGE 446
2.4.12. HOISTING LIFT TRUCK 447
2.4.13. LOADING AND UNLOADING OF LIFT TRUCK 448
2.4.14. INSPECTION AND MAINTENANCE SCHEDULE CHART 449
2.4.15. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 454
2.4.16. SERVICE DATA 455
2.5. TECHNICAL DATA 51
2.6. EMISSION CONTROL WARRANTY STATEMENT 61
2.7. INDEX 71
3. SAFETY
3.1. SAFETY
3.2. SAFETY LABEL
3.2.1. SAFETY LABEL LOCATION CHART
3.2.2. SAFETY LABELS
3.3. BASIC PRECAUTIONS
3.3.1. FOLLOW RULES
3.3.2. NEVER OPERATE THE BROKENDOWN LIFT TRUCK
3.3.3. WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION
3.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
3.3.5. CAUTIONS FOR SAFETYRELATED EQUIPMENT
3.3.6. PRACTICE SUFFICIENTLY BEFORE OPERATION
3.3.7. JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED
3.3.8. KEEP THE OPERATORS COMPARTMENT AND PLATFORM CLEAN AND TIDY
3.3.9. PRECAUTION WHEN WASHING LIFT TRUCK
3.3.10. TO AVOID BURN INJURY
3.3.11. FIRE PREVENTION
3.3.12. IF A FIRE BREAKS OUT
3.3.13. DO NOT MODIFY THE LIFT TRUCK
3.3.14. DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST
3.3.15. SECURE SAFETY AT THE WORKING AREA
3.3.16. ENGINE EXHAUST GAS IS POISONOUS
3.3.17. ASBESTOS CAUTION
3.3.18. WINDOW WASHER CAUTION
3.4. BEFORE STARTING OPERATION
3.4.1. STARTUP INSPECTION
3.4.2. INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE
3.4.3. STARTUP INSPECTION
3.5. TRAVELING THE LIFT TRUCK
3.5.1. PREPARATION BEFORE TRAVELING THE LIFT TRUCK
3.5.2. WHILE TRAVELING THE LIFT TRUCK
3.5.3. STOPPING AND PARKING
3.5.4. TOWING
3.6. LOAD HANDLING OPERATION
3.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
3.7.1. ALWAYS PERFORM THE STARTUP INSPECTION
3.7.2. PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE
3.7.3. KEEP THE WORKING AREA CLEAN AND TIDY
3.7.4. CAUTIONS BEFORE INSPECTION AND MAINTENANCE
3.7.5. KEEP UNAUTHORIZED PEOPLE OFF
3.7.6. USE OF RIGHT TOOLS AND EQUIPMENT
3.7.7. CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT
3.7.8. AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF
3.7.9. BE CAREFUL OF BOILING COOLANT
3.7.10. BE CAREFUL OF HIGH PRESSURE OIL
3.7.11. BEWARE OF ROTATING COOLING FAN AND BELT
3.7.12. CAUTION WHEN REPAIRING THE ELECTRICAL SYSTEM
3.7.13. CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING
3.7.14. CAUTIONS WHEN REPLACING THE SEAT
3.7.15. CAUTION WHEN HANDLING BATTERY
3.7.16. STRICTLY FOLLOW THE INSTRUCTIONS SHOWN BELOW TO AVOID GENERATION OF SPARKS
3.7.17. CAUTION WHEN CHARGING A BATTERY
3.7.18. CAUTION WHEN HANDLING TYRES
3.7.19. CAUTION AFTER INSPECTION AND REPAIR
3.7.20. PERIODIC INSPECTION OF SAFETY CRITICAL PARTS
3.8. HOISTING AND TRANSPORTING THE LIFT TRUCK
3.8.1. CAUTION WHEN HOISTING THE LIFT TRUCK
3.8.2. PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK
3.9. STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)
3.9.1. LONGITUDINAL STABILITY
3.9.2. CENTER OF GRAVITY OF A LOAD
3.9.3. COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK
3.9.4. ACTUAL CAPACITY
3.9.5. SERIAL NO. AND LOAD TABLE
3.9.6. INTRODUCTION OF OPTIONAL SAFETY DEVICE
4. OPERATION
4.1. OPERATION
4.2. GENERAL VIEW
4.2.1. GENERAL VIEW OF LIFT TRUCK
4.2.2. INSTRUMENTS AND CONTROLS
4.3. EXPLANATION OF COMPONENTS
4.3.1. METER PANEL
4.3.2. OPERATING DEVICES
4.4. OPERATION
4.4.1. STARTUP INSPECTION
4.4.2. MOUNTING / DISMOUNTING AND OPERATING POSTURE ADJUSTMENT
4.4.3. STARTING, GEAR SHIFTING, AND TRAVELING
4.4.4. STARTING AND STOPPING ON SLOPE
4.4.5. INCHING TRAVEL
4.4.6. TURNING
4.4.7. OPERATION ON SNOWY AND FROZEN ROADS
4.4.8. TEMPORARY STOPPING, PARKING AND STOPPING
4.4.9. LOAD HANDLING OPERATION
4.4.10. CHECKING AFTER OPERATION
5. INSPECTION AND MAINTENANCE
5.1. INSPECTION AND MAINTENANCE
5.2. ABOUT INSPECTION AND MAINTENANCE
5.3. STARTUP INSPECTION
5.3.1. CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY
5.3.2. WALK AROUND A LIFT TRUCK
5.3.3. INSPECTION CONDUCTED BY OPENING COVER AND HOOD
5.3.4. CHECKING FROM THE OPERATOR SEAT
5.3.5. CHECK BY SETTING THE STARTING SWITCH TO (ON) POSITION
5.3.6. CHECKING WITH THE ENGINE STARTED
5.3.7. CHECKING WHILE TRAVELING SLOWLY
5.3.8. CHECKING BY OPERATING THE WORK EQUIPMENT LEVER
5.3.9. CHECKING OF SAFETY FUNCTION
5.4. CHECKING AND REPORTING AFTER OPERATION
5.5. SIMPLE MAINTENANCE
5.5.1. GREASES AND FUEL
5.5.2. AIR CLEANER ELEMENT CLEANING
5.5.3. FUEL PREFILTER AIR BLEEDING
5.5.4. REPLACING TYRES
5.5.5. ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT
5.5.6. REPLACING FUSES
5.5.7. REPLACING BULBS
5.5.8. CHECKING BRAKE ACCUMULATOR
5.5.9. CHECKING FOR LOOSE ENGINE HIGHPRESSURE PIPING CLAMPS, HARDENING OF RUBBER
5.5.10. CHECKING FOR MISSING FUEL SPRAY PREVENTION CAPS, HARDENING OF RUBBER
5.6. PROCEDURE FOR A DOWN BATTERY
5.7. RUNNING IN COLD WEATHER
5.8. ACTION IN ENGINE OVERHEATING
5.9. OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY
5.10. ACTION TO TAKE IF THE FORK FAILS TO LOWER
5.11. WASHING LIFT TRUCK
5.12. LONGTERM STORAGE
5.13. HOISTING LIFT TRUCK
5.14. LOADING AND UNLOADING OF LIFT TRUCK
5.15. INSPECTION AND MAINTENANCE SCHEDULE CHART
5.16. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5.17. SERVICE DATA
6. TECHNICAL DATA
6.1. TECHNICAL DATA
7. EMISSION CONTROL WARRANTY STATEMENT
7.1. EMISSION CONTROL WARRANTY

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