komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 1

komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 2

komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 3

komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 4

komatsu fd200 7 fd250 7 forklift truck shop manual sen06609 02 5

Komatsu FD200-7, FD250-7 Forklift Truck Shop Manual SEN06609-02

$40.00

Type Of Manual: Shop Manual
Manual ID: SEN06609-02
Format: PDF
Size: 33.3MB
Number of Pages: 338

Category: Komatsu Shop Manual PDF

Model List:
- FD200-7 Forklift Truck
- FD250-7 Forklift Truck

1. Cover
2. Outline
2.1. Specifications
2.2. Safety items for maintenances
2.3. Standard tightening torque table
2.4. How to use Loctite
3. Testing and adjusting
3.1. Service data
3.2. Replace fuel filter
3.3. TORQFLOW transmission case
3.4. Drive axle and brake
3.5. Adjust accelerator pedal
3.6. Adjust parking brake
3.7. Measure lift and tilt cylinder drift (Lift truck with fork specification)
3.8. Lubrication points
3.9. Cooling system
3.10. Check and replace alternator belt
3.11. Check and replace autotensioner
3.12. Hydraulic tank
3.13. Adjust mast
3.14. Air bleeding procedure
3.15. Specified fuels and lubricants
3.16. Lamp display of KOMTRAX terminal
3.17. Brake accumulator
3.18. Work equipment accumulator
4. Removal and installation
4.1. Weight table
4.2. Remove and install units
4.3. Engine
4.4. Torque converter and transmission
4.5. Mast
4.6. Lift cylinder
4.7. Removal and installation of KOMTRAX terminal
4.8. Battery
4.9. Wheel
5. Disassembly and assembly
5.1. Torque converter
5.2. TORQFLOW transmission
5.3. Transmission control valve
5.4. Drive axle and brake
5.5. Work equipment control valve
5.6. Mast
5.7. Lift cylinder
5.8. Tilt cylinder
5.9. Power steering cylinder
5.10. Side shift cylinder
5.11. Disassemble lift cylinder and tilt cylinder
6. Maintenance standard
6.1. Torque converter
6.2. TORQFLOW transmission
6.3. Transmission control valve
6.4. Differential
6.5. Disc brake
6.6. Steering axle
6.7. Power steering cylinder
6.8. Brake valve
6.9. Work equipment control valve
6.10. Lift cylinder
6.11. Tilt cylinder
6.12. Mast, fork carriage, and fork
7. Structure and function
7.1. Torque converter
7.2. TORQFLOW transmission
7.3. Automatic transmission
7.4. Drive axle and brake
7.5. Steering system
7.6. Steering axle
7.7. Work equipment
7.8. Meter panel
7.9. Electric circuit diagram(1/2)
7.10. Electric circuit diagram (2/2)
7.11. Hydraulic circuit diagram
8. Yearly inspection criteria
9. Troubleshooting
9.1. Check functions of troubleshooting tools and failure codes
9.2. Failure codes table
9.3. Electricalsystem failure code record display function (only for interlock controller system)
9.4. Troubleshooting by failure code (only for interlock controller system)
9.4.1. Failure code /AA10NX Air Filter Clogging
9.4.2. Failure code /AB00MA Alternator Malfunction
9.4.3. Failure code /BBAZG Engine Oil Low Oil Pressure, Speed Derated
9.4.4. Failure code /BBCZK Coolant Low Level
9.4.5. Failure Code /BCENS Torque Converter Oil Overheat
9.4.6. Failure code 12/DDK6KA FNR Lever Open circuit
9.4.7. Failure code 12/DDK6KY FNR Lever Hot Short Circuit
9.4.8. Failure code 15/7REXKA Seat Switch Open Circuit
9.4.9. Failure code 15/7REXKY Seat Switch Hot Short Circuit
9.4.10. Failure code 27/AB00KY Alternator R Signal Circuit Hot Short Circuit
9.4.11. Failure code 27/AB00KZ Alternator R Signal Circuit Open Circuit or Grounding Fault
9.4.12. Failure code 35/D110KB Battery Relay Grounding Fault
9.4.13. Failure code 37/DW9NLK Unload Solenoid Feedback Signal Inconsistency
9.4.14. Failure code 39/D140KB Starting Motor Relay Grounding Fault
9.4.15. Failure code 39/D140KY Starting Motor Relay Hot Short Circuit
9.4.16. Failure code 47/D161KA Backup Alarm Buzzer Backup Lamp Open Circuit
9.4.17. Failure code 47/D161KB Backup Alarm Buzzer Backup Lamp Relay Grounding Fault
9.4.18. Failure code 47/D161KY Backup Alarm Buzzer Backup Lamp Relay Hot Short Circuit
9.4.19. Failure code 48/DV00KB Alarm Buzzer Grounding Fault
9.4.20. Failure code 48/DV00KY Alarm Buzzer Hot Short Circuit
9.4.21. Failure code 52/DBM0KK Interlock Controller Power Supply Voltage Drop
9.4.22. Failure code 53/DBM2KK Interlock Controller Load Power Supply Voltage Drop
9.4.23. Failure code 54/7REHKA Accessory Input Circuit 2 (KEY_ACC_SIGNAL) Open Circuit
9.4.24. Failure code 56/7REAKA Accessory Input Circuit 1 (KEY_SIGNAL) Open Circuit
9.4.25. Failure code 62/DB2RKR CAN Communication (Between Interlock Controller and Engine Controller) Communication Error (Target Component System Error)
9.4.26. Failure code 63/DBM000 Interlock Controller Memory Error
9.4.27. Failure code 63/DBM0KT Interlock Controller Memory Error
9.4.28. Failure code 64/DW9KKA Forward Solenoid Valve Open Circuit
9.4.29. Failure code 64/DW9KKB Forward Solenoid Valve Grounding Fault
9.4.30. Failure code 64/DW9KKY Forward Solenoid Valve Hot Short Circuit
9.4.31. Failure code 65/DW9LKA Reverse Solenoid Valve Open Circuit
9.4.32. Failure code 65/DW9LKBReverse Solenoid Valve Grounding Fault
9.4.33. Failure code 65/DW9LKY Reverse Solenoid Valve Hot Short Circuit
9.4.34. Failure code 66/DH20KA Torque Converter Oil Temperature Sensor Open Circuit
9.4.35. Failure code 66/DH20KB Torque Converter Oil Temperature Sensor Grounding Fault
9.4.36. Failure code 67/DBM1KA Interlock Controller Select Line Open Circuit
9.4.37. Failure code 67/DBM1KB Interlock Controller Select Line Grounding Fault
9.4.38. Failure code 68/D1G1KA Unload Solenoid Relay Open Circuit
9.4.39. Failure code 68/D1G1KB Unload Solenoid Relay Grounding Fault
9.4.40. Failure code 68/D1G1KY Unload Solenoid Relay Hot Short Circuit
10. Index

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