komatsu fg20 8 fg25 8 fg30 8 fd20 8 fd25 8 fd30 8 fd20 10 fd25 10 fd30 10 fg20s 4 fg25s 4 fg30s 4 fd20s shop manual 1 2

komatsu fg20 8 fg25 8 fg30 8 fd20 8 fd25 8 fd30 8 fd20 10 fd25 10 fd30 10 fg20s 4 fg25s 4 fg30s 4 fd20s shop manual 2

komatsu fg20 8 fg25 8 fg30 8 fd20 8 fd25 8 fd30 8 fd20 10 fd25 10 fd30 10 fg20s 4 fg25s 4 fg30s 4 fd20s shop manual 3

komatsu fg20 8 fg25 8 fg30 8 fd20 8 fd25 8 fd30 8 fd20 10 fd25 10 fd30 10 fg20s 4 fg25s 4 fg30s 4 fd20s shop manual 4

komatsu fg20 8 fg25 8 fg30 8 fd20 8 fd25 8 fd30 8 fd20 10 fd25 10 fd30 10 fg20s 4 fg25s 4 fg30s 4 fd20s shop manual 5

Komatsu FG20-8, FG25-8, FG30-8, FD20-8, FD25-8, FD30-8, FD20-10, FD25-10, FD30-10, FG20S-4, FG25S-4, FG30S-4, FD20S Shop Manual

$40.00

Type Of Manual: Shop Manual
Format: PDF
Size: 26.5MB
Number of Pages: 539

Category: Komatsu Shop Manual PDF

Model List:
- FG20-8 Forklift Truck
- FG25-8 Forklift Truck
- FG30-8 Forklift Truck
- FD20-8 Forklift Truck
- FD25-8 Forklift Truck
- FD30-8 Forklift Truck
- FD20-10 Forklift Truck
- FD25-10 Forklift Truck
- FD30-10 Forklift Truck
- FG20S-4 Forklift Truck
- FG25S-4 Forklift Truck
- FG30S-4 Forklift Truck
- FD20S-4 Forklift Truck
- FD25S-4 Forklift Truck
- FD30S-4 Forklift Truck
- FD20S-5 Forklift Truck
- FD25S-5 Forklift Truck
- FD30S-5 Forklift Truck
- FG20H-8 Forklift Truck
- FG25H-8 Forklift Truck
- FG30H-8 Forklift Truck

1. ASFORE
1.1. FOREWORD
1.2. DISASSEMBLY AND ASSEMBLY DIAGRAM
1.3. DESCRIPTION OF THE SYMBOLS
2. ASGEN
2.1. GENERAL AND SPECIFICATIONS
2.1.1. General locations
2.1.2. Machine serial number
2.1.3. Engine serial number
2.1.4. Weight of main components
2.1.5. Specifications
2.1.6. Overall dimensions
2.1.7. Standard tightening torque
2.1.8. Periodic replacement
2.1.9. Precautions for maintenance
3. AGDIS
3.1. DISASSEMBLY AND ASSEMBLY
3.1.1. SERIES
3.1.1.1. General disassembly
3.1.1.2. General assembly
3.1.1.3. Tighteneing torque
3.1.2. SERIES
3.1.2.1. General disassembly
3.1.2.2. General assembly
3.1.2.3. Tightenening torque
3.2. MAINTENANCE STANDARD
3.3. Turbocharger
3.4. Cylinder head
3.5. Valve and valve guide
3.6. Rocker arm shaft, push rod and tappet
3.7. Cylinder block
3.8. Crankshaft
3.9. Camshaft
3.10. Timing gear
3.11. Piston, piston ring and piston pin
3.12. Connecting rod
3.13. Flywheel and flywheel housing
3.14. Oil pump
3.15. Regulator valve
3.16. Water pump and thermostst
4. AGSERV
4.1. SERVICE INFORMATION
4.2. Procedure for selection and installation of pistons on 4D95S (L) and 6D95L engine
5. AGSTRUC
5.1. STRUCTURE AND FUNCTION
5.2. GENERAL STRUCTURE
5.3. INTAKE AND EXHAUST SYSTEM
5.3.1. Intake and exhaust system
5.3.2. Main circulation system
5.3.3. Timing gear
5.3.4. Valve system
5.3.5. Flywheel and flywheel housing
5.4. LUBRICATION SYSTEM
5.4.1. Lubrication system chart
5.4.2. Oil pump
5.4.3. Oil filter
5.5. FUEL SYSTEM
5.5.1. Fuel system chart
5.5.2. Fuel injection pump
5.5.3. Fuel injection nozzle
5.5.4. Fuel filter
5.6. COOLING SYSTEM
5.6.1. Cooling system chart
5.6.2. Water pump
5.6.3. Oil cooler (option)
5.6.4. Thermostat and fan drive
5.7. ELECTRICAL SYSTEM
5.7.1. Starting and charging circuit
5.7.2. Alternator
5.7.3. Starting motor
5.7.4. Electrical intake air heater
5.7.5. Fuel solenoid
6. AGTEST
6.1. TESTING AND ADJUSTING
6.2. INTAKE AND EXHAUST SYSTEM
6.2.1. Adjusting valve clearance
6.2.2. Measuring exhaust gas color
6.3. ENGINE BODY
6.3.1. Measuring compression pressure
6.3.2. Measuring blowby pressure
6.4. FUEL SYSTEM
6.4.1. Checking and adjusting fuel injection timing
6.4.2. Adjustment of fuel injection pressure
6.4.3. Adjustment of fuel injection volume
6.4.4. Adjustment of governor
6.5. LUBRICATION SYSTEM
6.5.1. Measuring oil pressure
6.5.2. Measuring oil temperature
6.6. COOLING SYSTEM
6.6.1. Measuring water temperature
6.6.2. Testing and adjusting fan belt tension
6.7. PERFORMANCE TEST
6.7.1. Runin standard
6.7.2. Performance test criteria
6.7.3. Testing and adjusting tool list
6.7.4. Testing and adjusting data
6.8. TROUBLESHOOTING
6.8.1. Method of reading troubleshooting table
6.8.2. Troubleshooting table
7. ASAPPEN
7.1. APPENDIX
7.1.1. Change in structure of radiator mount
7.1.2. Change of TORQFLOW transmission control valve
7.1.3. Improved tilt valve
7.1.4. Quick on start system
7.1.5. Auto stop system
7.1.6. Local modification for full transisterized ignition system
8. ASDIS
8.1. DISASSEMBLY AND ASSEMBLY OF COMPONENTS
8.1.1. POWER TRAIN
8.1.1.1. General
8.1.1.2. Clutch
8.1.1.3. Transmission
8.1.1.4. Torque converter
8.1.1.5. TORQFLOW transmission
8.1.1.6. Front axle
8.1.1.7. Differential
8.1.1.8. Front wheel, Rear wheel
8.1.2. STEERING SYSTEM
8.1.2.1. General
8.1.2.2. Power steering pump
8.1.2.3. Steering gear box
8.1.2.4. Power steering cylinder
8.1.2.5. Rear axle
8.1.3. BRAKE SYSTEM
8.1.3.1. General
8.1.3.2. Master cylinder
8.1.3.3. Wheel brake
8.1.4. HYDRAULIC SYSTEM
8.1.5. MAST AND RELATED PARTS
8.2. REMOVAL AND INSTALLATION OF UNIT
8.2.1. STRUCTURE
8.2.2. FLOW CHART
8.2.3. REMOVAL AND INSTALLATION OF UNIT
8.2.3.1. Mast
8.2.3.2. Lift cylinder
8.2.3.3. Torque converter (or clutch) Transmission Front axle
8.2.3.4. Engine
8.2.3.5. Muffler
8.2.3.6. Wheel brake
8.2.3.7. Rear axle
8.2.3.8. Power steering cylinder
8.2.3.9. Tightening torque
9. ASTEST
9.1. TESTING AND ADJUSTING
9.1.1. Engine
9.1.2. Drive system
9.1.3. Travel system
9.1.4. Steering system
9.1.5. Brake system
9.1.6. Work system
9.1.7. Hydraulic system
10. ASTROUB
10.1. TROUBLESHOOTING
10.1.1. Engine
10.1.2. Electrical system
10.1.3. Clutch and clutch transmission
10.1.4. TORQFLOW system
10.1.5. Steering system
10.1.6. Brake system
10.1.7. Hydraulic system
11. AWELEC
11.1. ENGINE ELECTRICAL SYSTEM
11.2. ENGINE LUBRICATION SYSTEM
11.3. OIL PUMP
12. AWMECH
12.1. ENGINE MECHANICAL
12.1.1. DISASSEMBLY
12.1.2. INSPECTION AND CORRECTION
12.1.3. ASSEMBLY
12.1.4. TIGHTENING TORQUE

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