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Komatsu FG35Z-4, FG40Z-4, FD35Z-4, FD40Z-4, FG35-4, FG40-4, FG45-4, FD35-4, FD40-4, FD45-4, FG33S-4, FG35S-4, FG40S Shop Manual KO-SM030

$40.00

Type Of Manual: Shop Manual
Manual ID: KO-SM030
Format: PDF
Size: 34.9MB
Number of Pages: 770

Category: Komatsu Shop Manual PDF

Model List:
- FG35Z-4 Forklift Truck
- FG40Z-4 Forklift Truck
- FD35Z-4 Forklift Truck
- FD40Z-4 Forklift Truck
- FG35-4 Forklift Truck
- FG40-4 Forklift Truck
- FG45-4 Forklift Truck
- FD35-4 Forklift Truck
- FD40-4 Forklift Truck
- FD45-4 Forklift Truck
- FG33S-4 Forklift Truck
- FG35S-4 Forklift Truck
- FG40S-4 Forklift Truck
- FG45S-4 Forklift Truck
- FD33S-4 Forklift Truck
- FD35S-4 Forklift Truck
- FD40S-4 Forklift Truck
- FD45S-4 Forklift Truck

1. ATFORE
1.1. FOREWORD
1.2. GENERAL DISASSEMBLY AND ASSEMBLY
1.3. DESCRIPTION OF THE SYMBOLS
2. ATGEN
2.1. GENERAL AND SPECIFICATIONS
3. AADIS
3.1. DISASSEMBLY AND ASSEMBLY
4. AAGEN
4.1. GENERAL VIEW
4.2. SPECIFICATIONS
4.3. ENGINE PERFORMANCE CURVE
4.4. WEIGHT TABLE
5. AAINSPM
5.1. INSPECTION AND MAINTENANCE
6. AAINSPS
6.1. TURBOCHARGER (S6D95L)
6.2. CYLINDER HEAD
6.3. VALVE AND VALVE GUIDE
6.4. ROCKER ARM SHAFT, PUSH ROD AND TAPPET
6.5. CYLINDER BLOCK
6.6. CRANKSHAFT
6.7. PISTON, PISTON RING AND PISTON PIN
6.8. CONNECTING ROD
6.9. TIMING GEAR
6.10. CAMSHAFT
6.11. FLYWHEEL AND FLYWHEEL HOUSING
6.12. OIL PUMP
6.13. REGULATOR VALVE
6.14. WATER PUMP AND THERMOSTAT
7. AAREP
7.1. CYLINDER HEAD SECTION
7.2. CYLINDER BLOCK SECTION
8. AASTRUC
8.1. GENERAL STRUCTURE
8.2. INTAKE AND EXHAUST SYSTEM
8.3. ENGINE BODY
8.4. LUBRICATION SYSTEM
8.5. FUEL SYSTEM
8.6. COOLING SYSTEM
8.7. ELECTRICAL SYSTEM
9. AATEST
9.1. TESTING AND ADJUSTING DATA
9.2. FUEL INJECTION PUMP CALIBRATION DATA
9.3. STANDARD VOLUME OF FUEL INJECTION
9.4. ADJUSTMENT OF GOVERNOR
9.5. PERFORMANCE TEST
10. AATROUB
10.1. METHOD OF USING TROUBLESHOOTING CHART
10.2. POINTS TO REMEMBER WHEN TROUBLESHOOTING
10.3. STARTING PERFORMANCE IS POOR
10.4. ENGINE DOES NOT START
10.5. ENGINE DOES NOT PICK UP SMOOTHLY (FOLLOWUP IS POOR)
10.6. ENGINE STOPS DURING OPERATIONS
10.7. ENGINE DOES NOT ROTATE SMOOTHLY
10.8. ENGINE LACKS OUTPUT (NO POWER)
10.9. EXHAUST GAS IS BLACK (INCOMPLETE COMBUSTION)
10.10. OIL CONSUMPTION IS EXCESSIVE (OR EXHAUST GAS IS BLUE)
10.11. OIL BECOMES CONTAMINATED QUICKLY
10.12. FUEL CONSUMPTION IS EXCESSIVE
10.13. OIL IS IN COOLING WATER, OR WATER SPURTS BACK, OR WATER LEVEL GOES DOWN
10.14. OIL PRESSURE LAMP LIGHTS UP (DROP IN OIL PRESSURE)
10.15. OIL LEVEL RISES
10.16. WATER TEMPERATURE BECOMES TOO HIGHT (OVERHEATING)
10.17. ABNORMAL NOISE IS MADE
10.18. VIBRATION IS EXCESSIVE
11. AGDIS
11.1. DISASSEMBLY AND ASSEMBLY
11.2. MAINTENANCE STANDARD
11.3. Turbocharger
11.4. Cylinder head
11.5. Valve and valve guide
11.6. Rocker arm shaft, push rod and tappet
11.7. Cylinder block
11.8. Crankshaft
11.9. Camshaft
11.10. Timing gear
11.11. Piston, piston ring and piston pin
11.12. Connecting rod
11.13. Flywheel and flywheel housing
11.14. Oil pump
11.15. Regulator valve
11.16. Water pump and thermostst
12. AGSERV
12.1. SERVICE INFORMATION
12.2. Procedure for selection and installation of pistons on 4D95S (L) and 6D95L engine
13. AGSTRUC
13.1. STRUCTURE AND FUNCTION
13.2. GENERAL STRUCTURE
13.3. INTAKE AND EXHAUST SYSTEM
13.4. ENGINE BODY
13.5. LUBRICATION SYSTEM
13.6. FUEL SYSTEM
13.7. COOLING SYSTEM
13.8. ELECTRICAL SYSTEM
14. AGTEST
14.1. TESTING AND ADJUSTING
14.2. INTAKE AND EXHAUST SYSTEM
14.3. ENGINE BODY
14.4. FUEL SYSTEM
14.5. LUBRICATION SYSTEM
14.6. COOLING SYSTEM
14.7. PERFORMANCE TEST
14.8. TROUBLESHOOTING
15. ATCONV
15.1. CONVERSION TABLE
15.2. STEERING SYSTEM
15.3. HYDRAULIC SYSTEM
15.4. MAST
15.5. ELECTRICAL
16. ATREMOV
16.1. REMOVAL AND INSTALLATION OF UNITS
17. ATSERV
17.1. SERVICE INFORMATION
17.2. Change in engine mount bracket
17.3. Change in control valve for TORQFLOW transmission
17.4. Change in mast guide bar bushing
17.5. Change in lift cylinder rod and mast boom for FREE VIEW mast
18. ATTEST
18.1. TESTING AND ADJUSTING
19. ATTROUB
19.1. TROUBLESHOOTING
20. AXGEN
20.1. General view
20.2. Specifications
20.3. General assembly drawing
20.4. Engine performance curve
21. AXMAINT
21.1. MAINTENANCE STANDARD
21.2. Cylinder and cylinder head
21.3. Piston, Piston ring, piston pin and connecting rod
21.4. CRANKSHAFT
21.5. Camshaft, valve, tappet and timing
21.6. Manifold
21.7. Lubrication system
21.8. Cooling system
21.9. Fuel system
21.10. Ignition system
22. AXSERV
22.1. Idling check and adjustment
22.2. Clylinder head assembly
22.3. Manifold assembly
22.4. Carburetor assembly
22.5. Governor
22.6. Engine electricals
22.7. Radiator
22.8. Fan, fan pulley
22.9. Fuel system
23. AXSTRUC
23.1. STRUCTURE AND FUNCTION

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