Komatsu GD535-6 Motor Grader Operation and Maintenance Manual PEN01761-01

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Komatsu GD535-6 Motor Grader Operation and Maintenance Manual PEN01761-01

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: PEN01761-01
Format: PDF
Size: 32.5MB
Number of Pages: 459

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- GD535-6 Motor Grader

1. COVER
2. FOREWORD
2.1. READ THIS MANUAL
2.2. SAFETY INFORMATION
2.3. INTENDED USE
2.3.1. USE OF MACHINE
2.3.2. DIRECTIONS OF MACHINE
2.3.3. VISIBILITY FROM OPERATORS SEAT
2.3.4. PROTECTIVE STRUCTURES
2.4. ENGINE TECHNOLOGY TO CONFORM EXHAUST GASEMISSION
2.4.1. ABOUT ENGINE TECHNOLOGY
2.4.2. ABOUT DIESEL EXHAUST FLUID (DEF)
2.5. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
2.5.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.5.2. ENGINE NUMBER PLATE
2.5.3. SERVICE METER POSITION
2.5.4. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
2.5.5. ABBREVIATION LIST
3. SAFETY
3.1. SAFETY LABELS
3.1.1. POSITION FOR ATTACHING SAFETY LABELS
3.1.2. SAFETY LABELS
3.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
3.2.1. PRECAUTIONS BEFORE STARTING OPERATION
3.2.2. PREPARATIONS FOR SAFE OPERATION
3.2.3. FIRE PREVENTION
3.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
3.2.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
3.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
3.3. PRECAUTIONS FOR OPERATION
3.3.1. PRECAUTIONS FOR JOBSITE
3.3.2. STARTING ENGINE
3.3.3. OPERATION
3.3.4. TRAVEL ON PUBLIC ROAD
3.3.5. TRANSPORTATION
3.3.6. TOWING
3.4. PRECAUTIONS FOR MAINTENANCE
3.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
3.4.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
3.4.3. TIRES
3.5. PRECAUTIONS FOR DEF
3.5.1. GENERAL CHARACTERISTICS AND PRECAUTIONS WHEN YOU HANDLE
3.5.2. PRECAUTIONS FOR ADDING
3.5.3. PRECAUTIONS FOR STORING
3.5.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
3.5.5. OTHER PRECAUTIONS
4. OPERATION
4.1. GENERAL VIEW
4.1.1. GENERAL VIEW OF MACHINE
4.2. EXPLANATION OF COMPONENTS
4.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
4.2.2. BASIC OPERATION OF MACHINE MONITOR
4.2.3. BASIC OPERATION OF MACHINE MONITOR WHEN STARTING ENGINE IN ABNORMAL
4.2.4. WARNING DISPLAY
4.2.5. ACTION LEVEL DISPLAY
4.2.6. CAUTION LAMP LIST
4.2.7. WARNING DISPLAY
4.2.8. PILOT DISPLAY AND GAUGE DISPLAY
4.2.9. GAUGE DISPLAY
4.2.10. DEF LEVEL GAUGE
4.2.11. DEF LOW LEVEL GUIDANCE
4.2.12. ENGINE STOP OPERATION DURING THE AFTERTREATMENT DEVICES
4.2.13. REGENERATION GUIDANCE
4.2.14. MONITOR SWITCHES
4.2.15. USER MENU
4.2.16. SWITCHES
4.2.17. CONTROL LEVERS, PEDALS
4.2.18. HANDLE KOMATSU DIESEL PARTICULATE FILTER (KDPF)
4.2.19. HANDLE UREA SCR SYSTEM WARNING
4.2.20. ABOUT THE OPERATION OF UREA SCR SYSTEM
4.2.21. ABOUT THE OPERATION IN COLD WEATHER
4.2.22. INDUCEMENT STRATEGY WHEN DEF TANK LEVEL BECOMES LOW
4.2.23. INDUCEMENT STRATEGY WHEN ABNORMALITIES ARE SENSED IN THE UREA SCR SYSTEM DEVICES (EXCEPT ABNORMALITIES IN THE KDPF SYSTEM)
4.2.24. INDUCEMENT STRATEGY WHEN KDPF SYSTEM FAILURE IS FOUND IN UREA SCR SYSTEM
4.2.25. TEMPORARY RESTORATION FROM INDUCEMENT
4.2.26. PROCEDURE TO ACTIVATE TEMPORARY RESTORATION FROM INDUCEMENT
4.2.27. PROCEDURE TO DISABLE TEMPORARY RESTORATION FROM INDUCEMENT
4.2.28. DEF FILTER
4.2.29. KOMTRAX
4.3. MACHINE OPERATIONS AND CONTROLS
4.3.1. CHECKS AND ADJUSTMENT BEFORE YOU START ENGINE
4.3.2. STARTING ENGINE
4.3.3. OPERATIONS, CHECKS AFTER STARTING ENGINE
4.3.4. STOPPING ENGINE
4.3.5. TRAVELING POSTURE FOR MACHINE
4.3.6. MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING
4.3.7. OPERATING WORK EQUIPMENT
4.3.8. ADJUSTING WORK EQUIPMENT POSTURE
4.3.9. CHECK AFTER YOU FINISH WORK
4.3.10. LOCKING
4.3.11. METHOD FOR OPENING AND CLOSING CAP WITH LOCK
4.3.12. METHOD FOR OPENING AND CLOSING HYDRAULIC OIL FILLER PORT CAP
4.3.13. HANDLING THE TIRES
4.4. TRANSPORTATION
4.4.1. STEPS FOR TRANSPORTATION
4.4.2. LOADING, UNLOADING WORK
4.4.3. PRECAUTIONS FOR LOADING
4.4.4. LIFTING MACHINE
4.5. COLD WEATHER OPERATION
4.5.1. PRECAUTIONS FOR LOW TEMPERATURE
4.6. LONGTERM STORAGE
4.6.1. BEFORE STORAGE
4.6.2. MAINTENANCE DURING LONGTERM STORAGE
4.6.3. AFTER STORAGE
4.7. TROUBLESHOOTING
4.7.1. AFTER RUNNING OUT OF FUEL
4.7.2. WHEN LEANING PIPING IS DAMAGED
4.7.3. TOWING THE MACHINE
4.7.4. IF BATTERY IS DISCHARGED
4.7.5. IF THE GEAR SHIFT LEVER OF THE TRANSMISSION HAS ANY TROUBLE
5. MAINTENANCE
5.1. GUIDES TO MAINTENANCE
5.2. OUTLINES OF SERVICE
5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
5.3. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
5.3.1. TORQUE LIST
5.4. MAINTENANCE SCHEDULE CHART
5.4.1. MAINTENANCE SCHEDULE CHART
5.5. SERVICE PROCEDURE
5.5.1. INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
5.5.2. INITIAL 1000 HOURS SERVICE (ONLY AFTER THE FIRST 1000 HOURS)
5.5.3. WHEN REQUIRED
5.5.4. CHECK BEFORE STARTING
5.5.5. EVERY 50 HOURS SERVICE
5.5.6. EVERY 250 HOURS SERVICE
5.5.7. EVERY 500 HOURS SERVICE
5.5.8. EVERY 1000 HOURS SERVICE
5.5.9. EVERY 2000 HOURS SERVICE
5.5.10. EVERY 4000 HOURS SERVICE
5.5.11. EVERY 4500 HOURS MAINTENANCE
5.5.12. EVERY 8000 HOURS SERVICE
5.5.13. EVERY 9000 HOURS MAINTENANCE
6. SPECIFICATIONS
6.1. SPECIFICATIONS
7. REPLACEMENT PARTS
7.1. DEFINED LIFE PARTS
7.1.1. DEFINED LIFE PARTS LIST
7.2. WEAR PARTS
7.2.1. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
8. INDEX

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