Komatsu HB205-1, HB215LC-1 Hybrid Hydraulic Excavator Operation and Maintenance Manual PEN00557-05
$20.00
- Type Of Manual: Operation and Maintenance Manual
- Manual ID: PEN00557-05
- Format: PDF
- Size: 12.9MB
- Number of Pages: 427
-
Model List:
- HB205-1 Hybrid Hydraulic Excavator
- HB215LC-1 Hybrid Hydraulic Excavator
- 1. COVER
- 2. FOREWORD
- 2.1. BEFORE READING THIS MANUAL
- 2.2. SAFETY INFORMATION
- 2.3. INTRODUCTION
- 2.3.1. USE OF MACHINE
- 2.3.2. DIRECTIONS OF MACHINE
- 2.3.3. VISIBILITY FROM OPERATORS SEAT
- 2.3.4. PROTECTIVE STRUCTURE
- 2.4. OUTLINE OF HYBRID SYSTEM
- 2.4.1. STRUCTURE OF HYBRID SYSTEM
- 2.4.2. REDUCED FUEL CONSUMPTION ACHIEVED BY HYBRID SYSTEM
- 2.5. PRODUCT INFORMATION
- 2.5.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- 2.5.2. EPA REGULATIONS, ENGINE NUMBER PLATE
- 2.5.3. SERVICE METER LOCATION
- 2.5.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
- 2.6. CONTENTS
- 3. SAFETY
- 3.1. SAFETY
- 3.2. SAFETY LABELS
- 3.2.1. LOCATION OF SAFETY LABELS
- 3.2.2. SAFETY LABELS
- 3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
- 3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
- 3.3.2. PREPARATIONS FOR SAFE OPERATION
- 3.3.3. FIRE PREVENTION
- 3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- 3.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
- 3.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- 3.3.7. PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS
- 3.3.8. UNAUTHORIZED MODIFICATION
- 3.3.9. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- 3.3.10. PRECAUTIONS RELATED TO CAB GLASS
- 3.3.11. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
- 3.4. PRECAUTIONS FOR OPERATION
- 3.4.1. PRECAUTIONS FOR JOBSITE
- 3.4.2. STARTING ENGINE
- 3.4.3. OPERATION
- 3.4.4. TRANSPORTATION
- 3.4.5. TOWING
- 3.4.6. LIFTING OBJECTS WITH BUCKET
- 3.5. PRECAUTIONS FOR MAINTENANCE
- 3.5.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 3.6. PRECAUTIONS RELATED TO HYBRID SYSTEM
- 3.6.1. PRECAUTIONS FOR HIGH VOLTAGE, HIGH TEMPERATURE
- 3.6.2. PRECAUTIONS WHEN THERE IS BREAKAGE
- 3.6.3. PRECAUTIONS WHEN MACHINE IS IN WATER
- 3.6.4. PRECAUTIONS IN COLD AREAS
- 3.6.5. PRECAUTIONS WHEN SWING STOPS BECAUSE OF ABNORMALITY IN SYSTEM
- 3.6.6. PRECAUTIONS WHEN USING SWING EMERGENCY STOP SWITCH
- 3.6.7. PRECAUTIONS WITH ELECTROMAGNETIC WAVES
- 3.6.8. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- 4. OPERATION
- 4.1. MACHINE VIEW ILLUSTRATIONS
- 4.1.1. OVERALL MACHINE VIEW
- 4.1.2. CONTROLS AND GAUGES
- 4.2. DETAILED CONTROLS AND GAUGES
- 4.2.1. MONITORING SYSTEM
- 4.2.2. SWITCHES
- 4.2.3. CONTROL LEVERS AND PEDALS
- 4.2.4. SUN ROOF
- 4.2.5. WINDSHIELD
- 4.2.6. EMERGENCY ESCAPE HAMMER
- 4.2.7. AIR CONDITIONER CONTROLS
- 4.2.8. RADIO
- 4.2.9. AUXILIARY ELECTRIC POWER
- 4.2.10. FUSE
- 4.2.11. FUSIBLE LINK
- 4.2.12. CONTROLLER
- 4.2.13. TOOL BOX
- 4.2.14. GREASE PUMP HOLDER
- 4.2.15. FIRE EXTINGUISHER
- 4.3. MACHINE OPERATIONS AND CONTROLS
- 4.3.1. BEFORE STARTING ENGINE
- 4.3.2. STARTING ENGINE
- 4.3.3. AFTER STARTING ENGINE
- 4.3.4. STOPPING THE ENGINE
- 4.3.5. MACHINE OPERATION
- 4.3.6. STEERING THE MACHINE
- 4.3.7. SWINGING
- 4.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
- 4.3.9. WORKING MODE
- 4.3.10. PROHIBITED OPERATIONS
- 4.3.11. GENERAL OPERATION INFORMATION
- 4.3.12. TRAVELING ON SLOPES
- 4.3.13. ESCAPE FROM MUD
- 4.3.14. RECOMMENDED APPLICATIONS
- 4.3.15. BUCKET REPLACEMENT AND INVERSION
- 4.3.16. PARKING MACHINE
- 4.3.17. MACHINE INSPECTION AFTER DAILY WORK
- 4.3.18. LOCKING
- 4.4. TRANSPORTATION
- 4.4.1. TRANSPORTATION PROCEDURE
- 4.4.2. LOADING AND UNLOADING WITH TRAILER
- 4.4.3. LIFTING MACHINE
- 4.5. COLD WEATHER OPERATION
- 4.5.1. COLD WEATHER OPERATION INFORMATION
- 4.5.2. PRECAUTION BEFORE STARTING WORK
- 4.5.3. AFTER DAILY WORK COMPLETION
- 4.5.4. AFTER COLD WEATHER SEASON
- 4.5.5. HIGH ALTITUDE OPERATION
- 4.6. LONG TERM STORAGE
- 4.6.1. BEFORE STORAGE
- 4.6.2. DURING STORAGE
- 4.6.3. AFTER STORAGE
- 4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
- 4.7. TROUBLES AND ACTIONS
- 4.7.1. RUNNING OUT OF FUEL
- 4.7.2. PHENOMENA THAT ARE NOT FAILURES
- 4.7.3. TOWING THE MACHINE
- 4.7.4. LIGHTWEIGHT TOWING HOLE
- 4.7.5. SEVERE JOB CONDITION
- 4.7.6. DISCHARGED BATTERY
- 4.7.7. WHEN ABNORMALITY OCCURS IN HYBRID SYSTEM
- 4.7.8. OTHER TROUBLE
- 5. MAINTENANCE
- 5.1. MAINTENANCE INFORMATION
- 5.2. OUTLINE OF SERVICE
- 5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- 5.2.2. ELECTRIC SYSTEM MAINTENANCE
- 5.2.3. HANDLING HYBRID EQUIPMENT AND HIGHVOLTAGE WIRING
- 5.3. WEAR PARTS
- 5.3.1. WEAR PARTS LIST
- 5.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- 5.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
- 5.5. TIGHTENING TORQUE SPECIFICATIONS
- 5.5.1. TIGHTENING TORQUE LIST
- 5.6. SAFETY CRITICAL PARTS
- 5.6.1. SAFETY CRITICAL PARTS LIST
- 5.7. MAINTENANCE SCHEDULE
- 5.7.1. MAINTENANCE SCHEDULE CHART
- 5.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
- 5.8. MAINTENANCE PROCEDURE
- 5.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
- 5.8.2. INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
- 5.8.3. WHEN REQUIRED
- 5.8.4. CHECK BEFORE STARTING
- 5.8.5. EVERY 100 HOURS MAINTENANCE
- 5.8.6. EVERY 250 HOURS MAINTENANCE
- 5.8.7. EVERY 500 HOURS MAINTENANCE
- 5.8.8. EVERY 1000 HOURS MAINTENANCE
- 5.8.9. EVERY 2000 HOURS MAINTENANCE
- 5.8.10. EVERY 4000 HOURS MAINTENANCE
- 5.8.11. EVERY 5000 HOURS MAINTENANCE
- 5.8.12. EVERY 8000 HOURS MAINTENANCE
- 5.9. LUBRICATION STANDARD CHART
- 6. SPECIFICATIONS
- 6.1. SPECIFICATIONS
- 7. ATTACHMENTS AND OPTIONS
- 7.1. GENERAL PRECAUTIONS FOR SAFETY
- 7.1.1. PRECAUTIONS WHEN SELECTING
- 7.1.2. READ THE INSTRUCTION MANUAL THOROUGHLY
- 7.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
- 7.1.4. PRECAUTIONS WHEN USING
- 7.2. BUCKET WITH HOOK
- 7.2.1. HOOK CONDITION
- 7.2.2. PROHIBITED OPERATIONS
- 7.3. MACHINE READY FOR ATTACHMENT
- 7.3.1. LOCATIONS
- 7.3.2. HYDRAULIC CIRCUIT
- 7.3.3. ATTACHMENT REMOVAL AND INSTALLATION
- 7.3.4. ATTACHMENT OPERATIONS
- 7.3.5. LONG TERM STORAGE
- 7.3.6. SPECIFICATIONS
- 7.4. ATTACHMENT GUIDE
- 7.4.1. ATTACHMENT COMBINATIONS
- 7.4.2. TRACK SHOES SELECTION
- 7.4.3. BUCKET TEETH SELECTION
- 7.4.4. HANDLING OF RUBBER PAD SHOE AND ROAD LINER
- 7.4.5. TRAPEZOIDAL BUCKET
- 7.4.6. HANDLING EXTENSION ARM
- 7.4.7. HANDLING CLAMSHELL BUCKET
- 7.5. RECOMMENDED ATTACHMENT OPERATIONS
- 7.5.1. HYDRAULIC BREAKER
- 7.6. HANDLING MACHINES EQUIPPED WITH KOMTRAX
- 7.6.1. BASIC PRECAUTIONS
- 8. INDEX
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