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Komatsu HB205-1M0, HB215LC-1M0 Hydraulic Excavator Operation and Maintenance Manual PEN00631-02

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: PEN00631-02
Format: PDF
Size: 15.1MB
Number of Pages: 435

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- HB205-1M0 Hydraulic Excavator
- HB215LC-1M0 Hydraulic Excavator

1. COVER
2. FOREWORD
2.1. BEFORE READING THIS MANUAL
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. USE OF MACHINE
2.3.2. DIRECTIONS OF MACHINE
2.3.3. VISIBILITY FROM OPERATORS SEAT
2.3.4. PROTECTIVE STRUCTURE
2.4. OUTLINE OF HYBRID SYSTEM
2.4.1. STRUCTURE OF HYBRID SYSTEM
2.4.2. REDUCED FUEL CONSUMPTION ACHIEVED BY HYBRID SYSTEM
2.5. PRODUCT INFORMATION
2.5.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.5.2. ENGINE SERIAL NO. PLATE
2.5.3. SERVICE METER LOCATION
2.5.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
2.6. CONTENTS
3. SAFETY
3.1. SAFETY
3.2. SAFETY LABELS
3.2.1. LOCATION OF SAFETY LABELS
3.2.2. SAFETY LABELS
3.3. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
3.3.1. PRECAUTIONS BEFORE STARTING OPERATION
3.3.2. PREPARATIONS FOR SAFE OPERATION
3.3.3. FIRE PREVENTION
3.3.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
3.3.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
3.3.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
3.3.7. PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS
3.3.8. UNAUTHORIZED MODIFICATION
3.3.9. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
3.3.10. PRECAUTIONS RELATED TO CAB GLASS
3.3.11. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
3.4. PRECAUTIONS FOR OPERATION
3.4.1. PRECAUTIONS FOR JOBSITE
3.4.2. STARTING ENGINE
3.4.3. OPERATION
3.4.4. TRANSPORTATION
3.4.5. TOWING
3.4.6. LIFTING OBJECTS WITH BUCKET
3.4.7. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
3.5. PRECAUTIONS RELATED TO HYBRID SYSTEM
3.5.1. PRECAUTIONS FOR HIGH VOLTAGE, HIGH TEMPERATURE
3.5.2. PRECAUTIONS WHEN THERE IS BREAKAGE
3.5.3. PRECAUTIONS WHEN MACHINE IS IN WATER
3.5.4. PRECAUTIONS IN COLD AREAS
3.5.5. PRECAUTIONS WHEN SWING STOPS BECAUSE OF ABNORMALITY IN SYSTEM
3.5.6. PRECAUTIONS WHEN USING SWING EMERGENCY STOP SWITCH
3.5.7. PRECAUTIONS WITH ELECTROMAGNETIC WAVES
3.5.8. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
4. OPERATION
4.1. MACHINE VIEW ILLUSTRATIONS
4.1.1. OVERALL MACHINE VIEW
4.1.2. CONTROLS AND GAUGES
4.2. DETAILED CONTROLS AND GAUGES
4.2.1. MONITORING SYSTEM
4.2.2. SWITCHES
4.2.3. CONTROL LEVERS AND PEDALS
4.2.4. SUN ROOF
4.2.5. WINDSHIELD
4.2.6. EMERGENCY ESCAPE HAMMER
4.2.7. AIR CONDITIONER CONTROLS
4.2.8. RADIO
4.2.9. AUXILIARY ELECTRIC POWER
4.2.10. FUSE
4.2.11. FUSIBLE LINK
4.2.12. CONTROLLER
4.2.13. TOOL BOX
4.2.14. GREASE PUMP HOLDER
4.2.15. FIRE EXTINGUISHER
4.2.16. BATTERY DISCONNECT SWITCH
4.3. MACHINE OPERATIONS AND CONTROLS
4.3.1. BEFORE STARTING ENGINE
4.3.2. STARTING ENGINE
4.3.3. AFTER STARTING ENGINE
4.3.4. STOPPING THE ENGINE
4.3.5. MACHINE OPERATION
4.3.6. STEERING THE MACHINE
4.3.7. SWINGING
4.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
4.3.9. WORKING MODE
4.3.10. PROHIBITED OPERATIONS
4.3.11. GENERAL OPERATION INFORMATION
4.3.12. TRAVELING ON SLOPES
4.3.13. ESCAPE FROM MUD
4.3.14. RECOMMENDED APPLICATIONS
4.3.15. BUCKET REPLACEMENT AND INVERSION
4.3.16. PARKING MACHINE
4.3.17. MACHINE INSPECTION AFTER DAILY WORK
4.3.18. LOCKING
4.4. TRANSPORTATION
4.4.1. TRANSPORTATION PROCEDURE
4.4.2. LOADING AND UNLOADING WITH TRAILER
4.4.3. LIFTING MACHINE
4.5. COLD WEATHER OPERATION
4.5.1. COLD WEATHER OPERATION INFORMATION
4.5.2. PRECAUTION BEFORE STARTING WORK
4.5.3. AFTER DAILY WORK COMPLETION
4.5.4. AFTER COLD WEATHER SEASON
4.5.5. HIGH ALTITUDE OPERATION
4.6. LONG TERM STORAGE
4.6.1. BEFORE STORAGE
4.6.2. DURING STORAGE
4.6.3. AFTER STORAGE
4.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
4.7. TROUBLES AND ACTIONS
4.7.1. RUNNING OUT OF FUEL
4.7.2. PHENOMENA THAT ARE NOT FAILURES
4.7.3. TOWING THE MACHINE
4.7.4. LIGHTWEIGHT TOWING HOLE
4.7.5. SEVERE JOB CONDITION
4.7.6. DISCHARGED BATTERY
4.7.7. WHEN ABNORMALITY OCCURS IN HYBRID SYSTEM
4.7.8. OTHER TROUBLE
5. MAINTENANCE
5.1. MAINTENANCE INFORMATION
5.2. OUTLINE OF SERVICE
5.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
5.2.2. ELECTRIC SYSTEM MAINTENANCE
5.2.3. HANDLING HYBRID EQUIPMENT AND HIGHVOLTAGE WIRING
5.3. WEAR PARTS
5.3.1. WEAR PARTS LIST
5.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
5.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
5.5. TIGHTENING TORQUE SPECIFICATIONS
5.5.1. TIGHTENING TORQUE LIST
5.6. SAFETY CRITICAL PARTS
5.6.1. SAFETY CRITICAL PARTS LIST
5.7. MAINTENANCE SCHEDULE
5.7.1. MAINTENANCE SCHEDULE CHART
5.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
5.8. MAINTENANCE PROCEDURE
5.8.1. WHEN REQUIRED
5.8.2. CHECK BEFORE STARTING
5.8.3. EVERY 100 HOURS MAINTENANCE
5.8.4. EVERY 250 HOURS MAINTENANCE
5.8.5. EVERY 500 HOURS MAINTENANCE
5.8.6. EVERY 1000 HOURS MAINTENANCE
5.8.7. EVERY 2000 HOURS MAINTENANCE
5.8.8. EVERY 4000 HOURS MAINTENANCE
5.8.9. EVERY 5000 HOURS MAINTENANCE
5.8.10. EVERY 8000 HOURS MAINTENANCE
5.9. LUBRICATION STANDARD CHART
6. SPECIFICATIONS
6.1. SPECIFICATIONS
7. ATTACHMENTS AND OPTIONS
7.1. GENERAL PRECAUTIONS FOR SAFETY
7.1.1. PRECAUTIONS WHEN SELECTING
7.1.2. READ THE INSTRUCTION MANUAL THOROUGHLY
7.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
7.1.4. PRECAUTIONS WHEN USING
7.2. BUCKET WITH HOOK
7.2.1. HOOK CONDITION
7.2.2. PROHIBITED OPERATIONS
7.3. REFUELLING PUMP
7.4. MACHINE READY FOR ATTACHMENT
7.4.1. LOCATIONS
7.4.2. HYDRAULIC CIRCUIT
7.4.3. ATTACHMENT REMOVAL AND INSTALLATION
7.4.4. ATTACHMENT OPERATIONS
7.4.5. LONG TERM STORAGE
7.4.6. SPECIFICATIONS
7.5. ATTACHMENT GUIDE
7.5.1. ATTACHMENT COMBINATIONS
7.5.2. TRACK SHOES SELECTION
7.5.3. BUCKET TEETH SELECTION
7.6. RECOMMENDED ATTACHMENT OPERATIONS
7.6.1. HYDRAULIC BREAKER
7.7. HANDLING MACHINES EQUIPPED WITH KOMTRAX
7.7.1. BASIC PRECAUTIONS
8. INDEX

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