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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
komatsu hb215lc 3 hydraulic excavator operation and maintenance manual pen01126 01 1
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Komatsu HB215LC-3 Hydraulic Excavator Operation and Maintenance Manual PEN01126-01

$20.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: PEN01126-01
  • Format: PDF
  • Size: 23.1MB
  • Number of Pages: 532
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • HB215LC-3 Hydraulic Excavator
  • 1. COVER
  • 2. FOREWORD
  • 2.1. CONTENTS
  • 2.2. READ THIS MANUAL
  • 2.3. SAFETY INFORMATION
  • 2.4. INTRODUCTION
  • 2.4.1. MAIN USE OF MACHINE
  • 2.4.2. DIRECTIONS OF MACHINE
  • 2.4.3. VISIBILITY FROM OPERATORS SEAT
  • 2.5. OUTLINE OF HYBRID SYSTEM
  • 2.5.1. CONFIGURATION OF HYBRID SYSTEM
  • 2.5.2. LOW FUEL CONSUMPTION BY HYBRID SYSTEM
  • 2.6. ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION
  • 2.7. PRODUCT INFORMATION
  • 2.7.1. LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
  • 2.7.2. LOCATION OF ENGINE NUMBER PLATE
  • 2.7.3. SERVICE METER LOCATION
  • 2.7.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
  • 2.8. ABBREVIATION LIST
  • 3. SAFETY
  • 3.1. SAFETY LABELS
  • 3.1.1. LOCATION OF SAFETY LABELS
  • 3.1.2. CONTENTS OF SAFETY LABELS
  • 3.2. GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
  • 3.2.1. PRECAUTIONS BEFORE STARTING OPERATION
  • 3.2.2. PREPARATIONS FOR SAFE OPERATION
  • 3.2.3. PRECAUTIONS TO PREVENT FIRE
  • 3.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
  • 3.2.5. DO NOT GET CAUGHT IN WORK EQUIPMENT
  • 3.2.6. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
  • 3.2.7. PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS
  • 3.2.8. UNAUTHORIZED MODIFICATION
  • 3.2.9. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
  • 3.2.10. PRECAUTIONS RELATED TO CAB GLASS
  • 3.2.11. PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
  • 3.3. PRECAUTIONS FOR OPERATION
  • 3.3.1. PRECAUTIONS FOR JOBSITE
  • 3.3.2. START ENGINE
  • 3.3.3. PRECAUTIONS FOR OPERATION
  • 3.3.4. PRECAUTIONS FOR TRANSPORTATION
  • 3.3.5. TOWING AND BEING TOWED
  • 3.3.6. LIFTING OPERATION BY USING BUCKET WITH HOOK
  • 3.4. PRECAUTIONS FOR MAINTENANCE
  • 3.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
  • 3.4.2. PRECAUTIONS FOR CHECK AND MAINTENANCE
  • 3.5. PRECAUTIONS FOR DEF
  • 3.5.1. GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
  • 3.5.2. PRECAUTIONS FOR ADDING
  • 3.5.3. PRECAUTIONS FOR STORING
  • 3.5.4. PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
  • 3.5.5. OTHER PRECAUTIONS
  • 3.6. PRECAUTIONS FOR HYBRID SYSTEM
  • 3.6.1. PRECAUTIONS FOR ELECTROMAGNETIC WAVES
  • 4. OPERATION
  • 4.1. GENERAL VIEW
  • 4.1.1. MACHINE EQUIPMENT NAME
  • 4.1.2. CAB EQUIPMENT NAMES
  • 4.1.3. CONTROLS AND GAUGES NAMES
  • 4.2. EXPLANATION OF COMPONENTS
  • 4.2.1. EXPLANATION OF MACHINE MONITOR EQUIPMENT
  • 4.2.2. SWITCHES
  • 4.2.3. CONTROL LEVERS AND PEDALS
  • 4.2.4. OTHER EQUIPMENT
  • 4.3. MACHINE OPERATIONS AND CONTROLS
  • 4.3.1. CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
  • 4.3.2. METHOD FOR STARTING ENGINE
  • 4.3.3. METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
  • 4.3.4. METHOD FOR STOPPING ENGINE
  • 4.3.5. METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
  • 4.3.6. METHOD FOR STEERING MACHINE
  • 4.3.7. METHOD FOR SWINGING MACHINE
  • 4.3.8. METHOD FOR OPERATING WORK EQUIPMENT
  • 4.3.9. HANDLE WORKING MODE
  • 4.3.10. PROHIBITED OPERATIONS
  • 4.3.11. PRECAUTIONS FOR OPERATION
  • 4.3.12. PRECAUTIONS FOR WORKING ON SLOPE
  • 4.3.13. METHOD FOR ESCAPING FROM MUD
  • 4.3.14. RECOMMENDED APPLICATIONS
  • 4.3.15. EFFECTIVE USE OF HYDRAULIC EXCAVATOR
  • 4.3.16. METHOD FOR REPLACING AND INVERTING BUCKET
  • 4.3.17. METHOD FOR PARKING MACHINE
  • 4.3.18. METHOD FOR CHECKING AFTER FINISHING WORK
  • 4.3.19. LOCK
  • 4.4. HANDLE AIR CONDITIONER
  • 4.4.1. EXPLANATION OF AIR CONDITIONER EQUIPMENT
  • 4.4.2. METHOD FOR OPERATING AIR CONDITIONER
  • 4.5. HANDLE RADIO
  • 4.5.1. EXPLANATION OF RADIO EQUIPMENT
  • 4.5.2. METHOD FOR CONTROLLING RADIO
  • 4.5.3. STOW ANTENNA
  • 4.5.4. SPACE FOR RADIO CASSETTE
  • 4.6. TRANSPORTATION
  • 4.6.1. PRECAUTIONS FOR TRANSPORTING MACHINE
  • 4.6.2. SELECT TRANSPORTATION METHOD
  • 4.6.3. LOADING AND UNLOADING WITH TRAILER
  • 4.6.4. METHOD FOR LIFTING MACHINE
  • 4.7. COLD WEATHER OPERATION
  • 4.7.1. COLD WEATHER OPERATION INFORMATION
  • 4.7.2. PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER
  • 4.7.3. AFTER COLD WEATHER SEASON
  • 4.8. PRECAUTIONS FOR LONGTERM STORAGE
  • 4.8.1. PREPARATION FOR LONGTERM STORAGE
  • 4.8.2. MAINTENANCE DURING LONGTERM STORAGE
  • 4.8.3. STARTING MACHINE AFTER LONGTERM STORAGE
  • 4.9. TROUBLES AND ACTIONS
  • 4.9.1. ACTIONS WHEN RUNNING OUT OF FUEL
  • 4.9.2. PHENOMENA THAT ARE NOT FAILURES
  • 4.9.3. PRECAUTIONS FOR TOWING MACHINE
  • 4.9.4. PRECAUTIONS FOR SEVERE JOB CONDITION
  • 4.9.5. PRECAUTIONS FOR DISCHARGED BATTERY
  • 4.9.6. IF TROUBLES ON HYBRID SYSTEM OCCUR
  • 4.9.7. OTHER TROUBLE
  • 5. MAINTENANCE
  • 5.1. PRECAUTIONS FOR MAINTENANCE
  • 5.1.1. CHECK SERVICE METER READING
  • 5.1.2. KOMATSU GENUINE REPLACEMENT PARTS
  • 5.1.3. KOMATSU GENUINE LUBRICANTS
  • 5.1.4. ALWAYS USE CLEAN WASHER FLUID
  • 5.1.5. FRESH AND CLEAN LUBRICANTS
  • 5.1.6. CHECK DRAINED OIL AND USED FILTER
  • 5.1.7. PRECAUTIONS FOR REFILLING OIL OR FUEL
  • 5.1.8. PRECAUTIONS FOR ADDING DEF
  • 5.1.9. PRECAUTIONS FOR WELDING
  • 5.1.10. DO NOT DROP THINGS INSIDE MACHINE
  • 5.1.11. BURN PREVENTION
  • 5.1.12. DUSTY JOBSITES
  • 5.1.13. AVOID MIXING OIL
  • 5.1.14. LOCK INSPECTION COVERS
  • 5.1.15. BLEED AIR FROM HYDRAULIC CIRCUIT
  • 5.1.16. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
  • 5.1.17. CHECKS AFTER INSPECTION AND MAINTENANCE
  • 5.1.18. FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
  • 5.1.19. CLOSE ENGINE HOOD SECURELY
  • 5.2. OUTLINE OF MAINTENANCE
  • 5.2.1. HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
  • 5.2.2. HANDLE ELECTRICAL COMPONENTS
  • 5.2.3. HANDLING HYBRID COMPONENTS AND HIGH VOLTAGE WIRING
  • 5.3. STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
  • 5.4. MAINTENANCE SCHEDULE
  • 5.4.1. MAINTENANCE SCHEDULE TABLE
  • 5.4.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
  • 5.5. MAINTENANCE PROCEDURE
  • 5.5.1. WHEN REQUIRED
  • 5.5.2. CHECKS BEFORE STARTING
  • 5.5.3. EVERY 100 HOURS MAINTENANCE
  • 5.5.4. EVERY 250 HOURS MAINTENANCE
  • 5.5.5. EVERY 500 HOURS MAINTENANCE
  • 5.5.6. EVERY 1000 HOURS MAINTENANCE
  • 5.5.7. EVERY 2000 HOURS MAINTENANCE
  • 5.5.8. EVERY 4000 HOURS MAINTENANCE
  • 5.5.9. EVERY 4500 HOURS MAINTENANCE
  • 5.5.10. EVERY 5000 HOURS MAINTENANCE
  • 5.5.11. EVERY 8000 HOURS MAINTENANCE
  • 5.5.12. EVERY 9000 HOURS MAINTENANCE
  • 6. SPECIFICATIONS
  • 6.1. SPECIFICATIONS
  • 6.1.1. SPECIFICATIONS HB215LC3
  • 7. ATTACHMENTS AND OPTIONS
  • 7.1. PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS
  • 7.1.1. PRECAUTIONS WHEN SELECTING
  • 7.1.2. READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY
  • 7.1.3. PRECAUTIONS WHEN REMOVING AND INSTALLING
  • 7.1.4. PRECAUTIONS FOR USING
  • 7.2. HANDLE BUCKET WITH HOOK
  • 7.2.1. PRECAUTIONS FOR OPERATION
  • 7.3. HANDLE QUICK COUPLER
  • 7.3.1. EXPLANATION OF EQUIPMENT ON QUICK COUPLER
  • 7.3.2. METHOD FOR REMOVING AND INSTALLING ATTACHMENT
  • 7.4. HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT
  • 7.4.1. EXPLANATION OF COMPONENTS ON MACHINE EQUIPPED WITH ATTACHMENT
  • 7.4.2. METHOD FOR CHANGEOVER AND CONNECT HYDRAULIC CIRCUIT FOR MACHINE READY FOR INSTALLATION OF ATTACHMENT
  • 7.4.3. METHOD FOR REMOVING AND INSTALLING ATTACHMENT
  • 7.4.4. METHOD FOR OPERATING ATTACHMENT
  • 7.4.5. LONGTERM STORAGE
  • 7.4.6. MAINTENANCE OF ADDITIONAL FILTER FOR BREAKER
  • 7.4.7. SPECIFICATIONS
  • 7.5. ATTACHMENTS AND OPTIONS
  • 7.5.1. TRACK SHOES SELECTION
  • 7.6. RECOMMENDED ATTACHMENT OPERATIONS
  • 7.6.1. HYDRAULIC BREAKER
  • 7.7. KomVision
  • 7.7.1. PRECAUTIONS WHEN USING KomVision
  • 7.7.2. MACHINE MONITOR EQUIPMENT NAME
  • 7.7.3. EXPLANATION OF MACHINE MONITOR EQUIPMENT
  • 7.7.4. WARNING DISPLAY
  • 7.7.5. CAMERA SYSTEM CAUTION LAMP
  • 7.7.6. CAMERA CONTROLLER CAUTION LAMP
  • 7.7.7. MONITOR DISPLAY
  • 7.7.8. MONITOR DISPLAY SELECTOR SWITCH
  • 7.7.9. CAMERA IMAGE SELECTOR SWITCH
  • 7.7.10. KEYON CAMERA POSITION
  • 7.7.11. METHOD FOR CHECKING BEFORE STARTING
  • 7.7.12. METHOD FOR CHECKING CAMERA VISIBILITY
  • 7.7.13. TROUBLES AND ACTIONS
  • 8. REPLACEMENT PARTS
  • 8.1. PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
  • 8.1.1. DEFINED LIFE PARTS LIST
  • 8.2. CONSUMABLE PARTS
  • 8.2.1. CONSUMABLE PARTS
  • 8.3. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
  • 8.3.1. LUBRICATION CHART
  • 8.3.2. USE OF FUEL, COOLANT AND LUBRICANTS TO ACCORDING TO AMBIENT TEMPERATURE
  • 8.3.3. RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
  • 9. INDEX
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